Theory of Thermomechanical Processes in Welding

Theory of Thermomechanical Processes in Welding
Author: Andrzej Sluzalec
Publisher: Springer Science & Business Media
Total Pages: 173
Release: 2005-12-05
Genre: Technology & Engineering
ISBN: 1402029918

Download Theory of Thermomechanical Processes in Welding Book in PDF, Epub and Kindle

The main purpose of this book is to provide a unified and systematic continuum approach to engineers and applied physicists working on models of deformable welding material. The key concept is to consider the welding material as an thennodynamic system. Significant achievements include thermodynamics, plasticity, fluid flow and numerical methods. Having chosen point of view, this work does not intend to reunite all the information on the welding thermomechanics. The attention is focused on the deformation of welding material and its coupling with thermal effects. Welding is the process where the interrelation of temperature and deformation appears throughout the influence of thermal field on material properties and modification of the extent of plastic zones. Thermal effects can be studied with coupled or uncoupled theories of thermomechanical response. A majority of welding problems can be satisfactorily studied within an uncoupled theory. In such an approach the temperature enters the stress-strain relation through the thennal dilatation and influences the material constants. The heat conduction equation and the relations governing the stress field are considered separately. In welding a material is either in solid or in solid and liquid states. The flow of metal and solidification phenomena make the welding process very complex. The automobile, aircraft, nuclear and ship industries are experiencing a rapidly-growing need for tools to handle welding problems. The effective solutions of complex problems in welding became possible in the last two decades, because of the vigorous development of numerical methods for thermal and mechanical analysis.

Theory of Thermomechanical Processes in Welding

Theory of Thermomechanical Processes in Welding
Author: Andrzej Sluzalec
Publisher: Springer Science & Business Media
Total Pages: 192
Release: 2005-03-11
Genre: Technology & Engineering
ISBN: 9781402029905

Download Theory of Thermomechanical Processes in Welding Book in PDF, Epub and Kindle

The main purpose of this book is to provide a unified and systematic continuum approach to engineers and applied physicists working on models of deformable welding material. The key concept is to consider the welding material as an thennodynamic system. Significant achievements include thermodynamics, plasticity, fluid flow and numerical methods. Having chosen point of view, this work does not intend to reunite all the information on the welding thermomechanics. The attention is focused on the deformation of welding material and its coupling with thermal effects. Welding is the process where the interrelation of temperature and deformation appears throughout the influence of thermal field on material properties and modification of the extent of plastic zones. Thermal effects can be studied with coupled or uncoupled theories of thermomechanical response. A majority of welding problems can be satisfactorily studied within an uncoupled theory. In such an approach the temperature enters the stress-strain relation through the thennal dilatation and influences the material constants. The heat conduction equation and the relations governing the stress field are considered separately. In welding a material is either in solid or in solid and liquid states. The flow of metal and solidification phenomena make the welding process very complex. The automobile, aircraft, nuclear and ship industries are experiencing a rapidly-growing need for tools to handle welding problems. The effective solutions of complex problems in welding became possible in the last two decades, because of the vigorous development of numerical methods for thermal and mechanical analysis.

Computational Welding Mechanics

Computational Welding Mechanics
Author: Lars-Erik Lindgren
Publisher: Elsevier
Total Pages: 246
Release: 2014-01-23
Genre: Computers
ISBN: 1845693558

Download Computational Welding Mechanics Book in PDF, Epub and Kindle

Computational welding mechanics (CWM) provides an important technique for modelling welding processes. Welding simulations are a key tool in improving the design and control of welding processes and the performance of welded components or structures. CWM can be used to model phenomena such as heat generation, thermal stresses and large plastic deformations of components or structures. It also has a wider application in modelling thermomechanical and microstructural phenomena in metals. This important book reviews the principles, methods and applications of CWM. The book begins by discussing the physics of welding before going on to review modelling methods and options as well as validation techniques. It also reviews applications in areas such as fatigue, buckling and deformation, improved service life of components and process optimisation. Some of the numerical methods described in the book are illustrated using software available from the author which allows readers to explore CWM in more depth. Computational welding mechanics is a standard work for welding engineers and all those researching welding processes and wider thermomechanical and microstructural phenomena in metals. Highlights the principles, methods and applications of CWM Discusses the physics of welding Assesses modelling methods and validation techniques

Thermo-mechanical analysis of welding processes

Thermo-mechanical analysis of welding processes
Author: Narges Dialami
Publisher:
Total Pages: 155
Release: 2014
Genre:
ISBN:

Download Thermo-mechanical analysis of welding processes Book in PDF, Epub and Kindle

This thesis deals with the numerical simulation of welding processes. The analysis is focused either at global level, considering the full component to be jointed, or locally, studying more in detail the heat affected zone (HAZ). Even if most of the considerations are quite general, two specific welding technologies are studied in depth: multi-pass arc welding and its extension to Shaped Metal Deposition (SMD) processes (global level analysis) and Friction Stir Welding (FSW) technology (local framework). The analysis at global (structural component) level is performed defining the problem in the Lagrangian setting while, at local level, both Eulerian and Arbitrary Lagrangian Eulerian (ALE) frameworks are used. More specially, to model the FSW process, an apropos kinematic framework which makes use of an efficient combination of Lagrangian (pin), Eulerian (metal sheet) and ALE (stirring zone) descriptions for the different computational sub-domains is introduced for the numerical modeling. As a result, the analysis can deal with complex (non-cylindrical) pin-shapes and the extremely large deformation of the material at the HAZ without requiring any remeshing or remapping tools. A fully coupled thermo-mechanical framework is proposed for the computational modeling of the welding processes proposed both at local and global level. A staggered algorithm based on an isothermal fractional step method is introduced. To account for the isochoric behavior of the material when the temperature range is close to the melting point or due to the predominant deviatoric deformations induced by the visco-plastic response, a mixed finite element technology is introduced. The Variational Multi Scale (VMS) method is used to circumvent the LBB stability condition allowing the use of linear/linear P1/P1 interpolations for displacement (or velocity, ALE/Eulerian formulation) and pressure fields, respectively. The same stabilization strategy is adopted to tackle the instabilities of the temperature field, inherent characteristic of convective dominated problems (thermal analysis in ALE/Eulerian kinematic framework). At global level, the material behavior is characterized by a thermo-elasto-viscoplastic constitutive model. The analysis at local level is characterized by a rigid thermo-visco-plastic constitutive model. Different thermally coupled (non-Newtonian) fluid-like models as Norton-Ho¿ or Sheppard-Wright, among others are tested. The balance of energy equation is solved in its enthalpy format for a treatment of the phase-change phenomena. An accurate definition of the heat source (laser, arc, electron beam, etc), as well as the heat generation induced by the visco-plastic dissipation or the frictional contact (Coulomb and Norton model) are described. An ad-hoc technique to account for the use of a filler material in the shape metal deposition (SMD) process is developed. The element activation methodology proposed allows for an accurate layer-by-layer deposition of the material without introducing spurious stress/strain fields. To better understand the material flow pattern in the stirring zone, a (Lagrangian based) particle tracing is carried out while post-processing FSW results. The final numerical tool developed to study the FSW process is able to give detailed information concerning the characteristics of the weld and their relationship with the welding process parameters (e.g. advancing and rotation velocities). The simulation tool presented in this work is validated with analytical results and calibrated with experimental data. This thesis is a collection of research articles supplemented with some introductory chapters summarizing the state-of-the-art, the motivations and objectives of the work as well as the main contributions and some suggested lines for future work. It comprises 7 already-published (or accepted for publication) peer-review journal articles which are integral part of this work.

Modeling of Thermo-Electro-Mechanical Manufacturing Processes

Modeling of Thermo-Electro-Mechanical Manufacturing Processes
Author: C. V. Nielsen
Publisher: Springer Science & Business Media
Total Pages: 121
Release: 2012-10-09
Genre: Technology & Engineering
ISBN: 1447146425

Download Modeling of Thermo-Electro-Mechanical Manufacturing Processes Book in PDF, Epub and Kindle

Modeling of Thermo-Electro-Mechanical Manufacturing Processes with Applications in Metal Forming and Resistance Welding provides readers with a basic understanding of the fundamental ingredients in plasticity, heat transfer and electricity that are necessary to develop and proper utilize computer programs based on the finite element flow formulation. Computer implementation of a wide range of theoretical and numerical subjects related to mesh generation, contact algorithms, elasticity, anisotropic constitutive equations, solution procedures and parallelization of equation solvers is comprehensively described. Illustrated and enriched with selected examples obtained from industrial applications, Modeling of Thermo-Electro-Mechanical Manufacturing Processes with Applications in Metal Forming and Resistance Welding works to diminish the gap between the developers of finite element computer programs and the professional engineers with expertise in industrial joining technologies by metal forming and resistance welding.

Thermal Processes in Welding

Thermal Processes in Welding
Author: Victor A. Karkhin
Publisher: Springer
Total Pages: 478
Release: 2019-05-15
Genre: Technology & Engineering
ISBN: 9811359652

Download Thermal Processes in Welding Book in PDF, Epub and Kindle

This book describes and systemizes analytical and numerical solutions for a broad range of instantaneous and continuous, stationary and moving, concentrated and distributed, 1D, 2D and 3D heat sources in semi-infinite bodies, thick plane layers, thin plates and cylinders under various boundary conditions. The analytical solutions were mainly obtained by the superimposing principle for various parts of the proposed 1D, 2D and 3D heat sources and based on the assumption that only heat conduction plays a major role in the thermal analysis of welds. Other complex effects of heat transfer in weld phenomena are incorporated in the solutions by means of various geometrical and energetic parameters of the heat source. The book is divided into 13 chapters. Chapter 1 briefly reviews various welding processes and the energy characteristics of welding heat sources, while Chapter 2 covers the main thermophysical properties of the most commonly used alloys. Chapter 3 describes the physical fundamentals of heat conduction during welding, and Chapter 4 introduces several useful methods for solving the problem of heat conduction in welding. Chapters 5 and 6 focus on the derivation of analytical solutions for many types of heat sources in semi-infinite bodies, thick plane layers, thin plates and cylinders under various boundary conditions. The heat sources can be instantaneous or continuous, stationary or moving, concentrated or distributed (1D, 2D or 3D). In Chapter 7 the temperature field under programmed heat input (pulsed power sources and weaving sources) is analyzed. In turn, Chapters 8 and 9 cover the thermal cycle, melting and solidification of the base metal. Heating and melting of filler metal are considered in Chapter 10. Chapter 11 addresses the formulation and solution of inverse heat conduction problems using zero-, first- and second-order algorithms, while Chapter 12 focuses on applying the solutions developed here to the optimization of welding conditions. In addition, case studies confirm the usefulness and feasibility of the respective solutions. Lastly, Chapter 13 demonstrates the prediction of local microstructure and mechanical properties of welded joint metals, while taking into account their thermal cycle. The book is intended for all researches, welding engineers, mechanical design engineers, research engineers and postgraduate students who deal with problems such as microstructure modeling of welds, analysis of the mechanical properties of welded metals, weldability, residual stresses and distortions, optimization of welding and allied processes (prewelding heating, cladding, thermal cutting, additive technologies, etc.). It also offers a useful reference guide for software engineers who are interested in writing application software for simulating welding processes, microstructure modeling, residual stress analysis of welds, and for robotic-welding control systems.

Welding Deformation and Residual Stress Prevention

Welding Deformation and Residual Stress Prevention
Author: Ninshu Ma
Publisher: Elsevier
Total Pages: 313
Release: 2012-04-26
Genre: Technology & Engineering
ISBN: 0123948207

Download Welding Deformation and Residual Stress Prevention Book in PDF, Epub and Kindle

Generally, welding produces welding deformation and residual stress in the products, which influences the quality and performance of the products. Although many engineers and researchers have made great effort how to control these incidents, they have still remained unresolved. Welding Deformation and Residual Stress Prevention provides a unique computational approach to the prediction of the effects of deformation and residual stress on materials. The goal is to provide engineers and designers with the ability to create their own computational system for predicting and possibly avoiding the problem altogether. The basic theories including "theory of elastic-plastic analysis" and "inherent strain theory" , and analysis procedures are described using a simple three-bar model Online simulation software to perform basic analysis on welding mechanics Examples of strategic methods and procedures are illustrated to have solved various welding-related problems encountered in the process of construction Appendices present data bases for welding residual stresses, temperature dependent material properties, etc.

Computational Concepts in Simulation of Welding Processes

Computational Concepts in Simulation of Welding Processes
Author: Reza Beygi
Publisher: Springer Nature
Total Pages: 97
Release: 2022-03-22
Genre: Technology & Engineering
ISBN: 3030979105

Download Computational Concepts in Simulation of Welding Processes Book in PDF, Epub and Kindle

This book introduces basic concepts related to computer-aided simulation of welding and prepares the reader to perform the simulation of welding by commercial simulation software. It focuses on conceptualizing the physics of welding, heat transfer, stress development and microstructure development in welding. This book helps the reader to implement these concepts in any commercial software to simulate the welding process according to their own requirement.

Processes and Mechanisms of Welding Residual Stress and Distortion

Processes and Mechanisms of Welding Residual Stress and Distortion
Author: Z Feng
Publisher: Elsevier
Total Pages: 363
Release: 2005-10-10
Genre: Science
ISBN: 1845690931

Download Processes and Mechanisms of Welding Residual Stress and Distortion Book in PDF, Epub and Kindle

Measurement techniques for characterisation of residual stress and distortion have improved significantly. More importantly the development and application of computational welding mechanics have been phenomenal. Through the collaboration of experts, this book provides a comprehensive treatment of the subject. It develops sufficient theoretical treatments on heat transfer, solid mechanics and materials behaviour that are essential for understanding and determining welding residual stress and distortion. It will outline the approach for computational analysis that engineers with sufficient background can follow and apply. The book is useful for advanced analysis of the subject and provide examples and practical solutions for welding engineers. A comprehensive summary of developments in this subject Includes case studies and practical solutions Compiled by a worldwide panel of experts