Advancement of Selective Laser Melting by Laser Beam Shaping

Advancement of Selective Laser Melting by Laser Beam Shaping
Author: Tim Marten Wischeropp
Publisher: Springer Nature
Total Pages: 200
Release: 2021-11-30
Genre: Technology & Engineering
ISBN: 3662645858

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Selective Laser Melting (SLM), also referred to as Laser Powder Bed Fusion (L-PBF), offers significant advantages for the manufacturing of complex, high-quality parts. However, its market share is still small compared to conventional manufacturing technologies. Major drawbacks hindering an industrial ramp-up are low productivity, high part costs and issues with quality and reproducibility. Comprehensive research has been done to overcome these challenges, but little attention has been paid to addressing them by optimizing the laser beam profile. Therefore, the author examines the effect of the laser beam profile on the productivity and process stability through both numerical and experimental investigations. The results show clear advantages an optimized laser beam profile offers.

Selective Laser Sintering Additive Manufacturing Technology

Selective Laser Sintering Additive Manufacturing Technology
Author: Chunze Yan
Publisher: Academic Press
Total Pages: 972
Release: 2020-12-07
Genre: Technology & Engineering
ISBN: 0081029934

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Selective Laser Sintering Additive Manufacturing Technology is a unique and comprehensive guide to this emerging technology. It covers in detail the equipment, software algorithms and control systems, material preparations and process technology, precision control, simulation analysis, and provides examples of applications of selective laser sintering (SLS). SLS technology is one of the most promising advances in 3D printing due to the high complexity of parts it can form, short manufacturing cycle, low cost, and wide range of materials it is compatible with. Typical examples of SLS technology include SLS manufacturing casting molds, sand molds (core), injection molds with conformal cooling channels, and rapid prototyping of ceramic and plastic functional parts. It is already widely used in aviation, aerospace, medical treatment, machinery, and numerous other industries. Drawing on world-leading research, the authors provide state of the art descriptions of the technologies, tools, and techniques which are helping academics and engineers use SLS ever more effectively and widely. Provides instructions for how to accurately use SLS for forming Analyses the numerical simulation methods for key SLS technologies Addresses the use of SLS for a range of materials, including polymer, ceramic and coated sand powder

Selective Laser Melting

Selective Laser Melting
Author: Prashanth Konda Gokuldoss
Publisher: MDPI
Total Pages: 98
Release: 2020-04-03
Genre: Technology & Engineering
ISBN: 3039285785

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Additive manufacturing (AM) is one of the manufacturing processes that warrants the attention of industrialists, researchers, and scientists. AM has the ability to fabricate materials to produce parts with complex shapes without any theoretical restrictions combined with added functionalities. Selective laser melting (SLM), also known as laser-based powder bed processing (LPBF), is one of the main AM process that can be used to fabricate wide variety of materials that are Al-, Ti-, Fe-, Ni-, Co-, W-, Ag-, and Au-based, etc. However, several challenges need to be addressed systematically, such as development of new materials that suit the SLM process conditions so the process capabilities can be fully used to produce new properties in these materials. Other issues in the field are the lack of microstructure–property correlations, premature failure, etc. Accordingly, this Special Issue (book) focuses mainly on the microstructure-correlation in three different alloys: AlSi10Mg, Ti6Al4V, and 304L stainless steel, where six articles are presented. Hence, this Special Issue outlines microstructure–property correlations in the SLM processed materials and provides a value addition to the field of AM.

Selective Laser Melting for Metal and Metal Matrix Composites

Selective Laser Melting for Metal and Metal Matrix Composites
Author: Bo Song
Publisher: Academic Press
Total Pages: 282
Release: 2020-10-07
Genre: Technology & Engineering
ISBN: 0081030061

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Selective Laser Melting for Metal Matrix Composites explains in detail the essential preparation and characterization methods for this technology, and explores a range of innovative applications. The subject covered by this book has been the focus of increasing levels of research both in industry and academia globally. The authors have drawn on their influential cutting-edge research to provide a much-needed guide for those investigating or applying this technology. The novel material preparation methodologies addressed here provide new opportunities to expand the applications of additive manufacturing, particularly in industries such as aerospace, medical, automotive, and electronics. These applications, as well as the theory behind this technology are also covered in this book, providing a complete guide which is appropriate for engineers in industry as well as researchers. Provides descriptions of the microstructure and properties of the components produced Explains emerging applications of this technology in a range of industries Covers a range of different materials including iron base, and aluminium and titanium composites Summarises the current research landscape in this field, and signposts the problems in metal matrix composites which remain to be solved

Laser Additive Manufacturing

Laser Additive Manufacturing
Author: Milan Brandt
Publisher: Woodhead Publishing
Total Pages: 500
Release: 2016-09-01
Genre: Technology & Engineering
ISBN: 0081004346

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Laser Additive Manufacturing: Materials, Design, Technologies, and Applications provides the latest information on this highly efficient method of layer-based manufacturing using metals, plastics, or composite materials. The technology is particularly suitable for the production of complex components with high precision for a range of industries, including aerospace, automotive, and medical engineering. This book provides a comprehensive review of the technology and its range of applications. Part One looks at materials suitable for laser AM processes, with Part Two discussing design strategies for AM. Parts Three and Four review the most widely-used AM technique, powder bed fusion (PBF) and discuss other AM techniques, such as directed energy deposition, sheet lamination, jetting techniques, extrusion techniques, and vat photopolymerization. The final section explores the range of applications of laser AM. Provides a comprehensive one-volume overview of advances in laser additive manufacturing Presents detailed coverage of the latest techniques used for laser additive manufacturing Reviews both established and emerging areas of application

Handbook of Non-Ferrous Metal Powders

Handbook of Non-Ferrous Metal Powders
Author: Oleg D Neikov
Publisher: Elsevier
Total Pages: 644
Release: 2009-02-24
Genre: Technology & Engineering
ISBN: 0080559409

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The manufacture and use of the powders of non-ferrous metals has been taking place for many years in what was previously Soviet Russia, and a huge amount of knowledge and experience has built up in that country over the last forty years or so. Although accounts of the topic have been published in the Russian language, no English language account has existed until now. Six prominent academics and industrialists from the Ukraine and Russia have produced this highly-detailed account which covers the classification, manufacturing methods, treatment and properties of the non-ferrous metals ( aluminium, titanium, magnesium, copper, nickel, cobalt, zinc, cadmium, lead, tin, bismuth, noble metals and earth metals). The result is a formidable reference source for those in all aspects of the metal powder industry. Covers the manufacturing methods, properties and importance of the following metals: aluminium, titanium, magnesium, copper, nickel, cobalt, zinc, cadmium, noble metals, rare earth metals, lead, tin and bismuth Expert Russian team of authors, all very experienced English translation and update of book previously published in Russian

Magnesium Technology 2013

Magnesium Technology 2013
Author: Norbert Hort
Publisher: Springer
Total Pages: 353
Release: 2016-12-09
Genre: Technology & Engineering
ISBN: 3319481509

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The Magnesium Technology Symposium, the event on which this volume is based, is one of the largest yearly gatherings of magnesium experts in the world. Papers reflect all aspects of the field including primary production to applications, recycling, basic research findings, and industrialization. Readers will find broad coverage of current topics, including alloys and their properties, cast products and processing, wrought products and processing, corrosion and surface finishing, ecology, and more. New and emerging applications in such areas as hydrogen storage are also examined.

Additive Manufacturing for the Aerospace Industry

Additive Manufacturing for the Aerospace Industry
Author: Francis H. Froes
Publisher: Elsevier
Total Pages: 482
Release: 2019-02-15
Genre: Technology & Engineering
ISBN: 0128140631

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Additive Manufacturing for the Aerospace Industry explores the design, processing, metallurgy and applications of additive manufacturing (AM) within the aerospace industry. The book's editors have assembled an international team of experts who discuss recent developments and the future prospects of additive manufacturing. The work includes a review of the advantages of AM over conventionally subtractive fabrication, including cost considerations. Microstructures and mechanical properties are also presented, along with examples of components fabricated by AM. Readers will find information on a broad range of materials and processes used in additive manufacturing. It is ideal reading for those in academia, government labs, component fabricators, and research institutes, but will also appeal to all sectors of the aerospace industry. Provides information on a broad range of materials and processes used in additive manufacturing Presents recent developments in the design and applications of additive manufacturing specific to the aerospace industry Covers a wide array of materials for use in the additive manufacturing of aerospace parts Discusses current standards in the area of aerospace AM parts

Fundamentals of Laser Powder Bed Fusion of Metals

Fundamentals of Laser Powder Bed Fusion of Metals
Author: Igor Yadroitsev
Publisher: Elsevier
Total Pages: 678
Release: 2021-05-23
Genre: Technology & Engineering
ISBN: 0128240911

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Laser powder bed fusion of metals is a technology that makes use of a laser beam to selectively melt metal powder layer-by-layer in order to fabricate complex geometries in high performance materials. The technology is currently transforming aerospace and biomedical manufacturing and its adoption is widening into other industries as well, including automotive, energy, and traditional manufacturing. With an increase in design freedom brought to bear by additive manufacturing, new opportunities are emerging for designs not possible previously and in material systems that now provide sufficient performance to be qualified in end-use mission-critical applications. After decades of research and development, laser powder bed fusion is now enabling a new era of digitally driven manufacturing. Fundamentals of Laser Powder Bed Fusion of Metals will provide the fundamental principles in a broad range of topics relating to metal laser powder bed fusion. The target audience includes new users, focusing on graduate and undergraduate students; however, this book can also serve as a reference for experienced users as well, including senior researchers and engineers in industry. The current best practices are discussed in detail, as well as the limitations, challenges, and potential research and commercial opportunities moving forward. Presents laser powder bed fusion fundamentals, as well as their inherent challenges Provides an up-to-date summary of this advancing technology and its potential Provides a comprehensive textbook for universities, as well as a reference for industry Acts as quick-reference guide

Triply Periodic Minimal Surface Lattices Additively Manufactured by Selective Laser Melting

Triply Periodic Minimal Surface Lattices Additively Manufactured by Selective Laser Melting
Author: Chunze Yan
Publisher: Academic Press
Total Pages: 336
Release: 2021-06-12
Genre: Technology & Engineering
ISBN: 0128244399

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Triply Periodic Minimal Surface Lattices by Selective Laser Melting Additive Manufacturing presents the design, manufacturing, microstructure, mechanical properties and applications of TPMS structures fabricated by selective laser additive manufacturing technology. The title explains these complex and useful structures based on systematic work in the UK and China. Sections introduce structure design methods, assess TPMS structures, explain mathematical their modeling, present the manufacturing, microstructure, mechanical and fatigue properties of metal uniform TPMS structures, discuss manufacturing and mechanical responses for functionally graded TPMS structures, give numerical analysis methods for predicting the mechanics of uniform and functionally graded TPMS structures, and more. Presents the state-of-the art in triply periodic minimal surface (TPMS) structures by surface laser melting (SLM) Describes how to assess manufacturability of TPMS structures by additive manufacturing (AM) Analyzes the mechanical properties of TPMS structures through experimental and numerical methods Details topology optimization for pore size Gives fatigue fracture mechanics for TPMS structures