Research and Education of CO{sub 2} Separation from Coal Combustion Flue Gases with Regenerable Magnesium Solutions

Research and Education of CO{sub 2} Separation from Coal Combustion Flue Gases with Regenerable Magnesium Solutions
Author:
Publisher:
Total Pages:
Release: 2013
Genre:
ISBN:

Download Research and Education of CO{sub 2} Separation from Coal Combustion Flue Gases with Regenerable Magnesium Solutions Book in PDF, Epub and Kindle

A novel method using environment-friendly chemical magnesium hydroxide (Mg(OH)2) solution to capture carbon dioxide from coal-fired power plants flue gas has been studied under this project in the post-combustion control area. The project utilizes the chemistry underlying the CO2-Mg(OH)2 system and proven and well-studied mass transfer devices for high levels of CO2 removal. The major goals of this research were to select and design an appropriate absorber which can absorb greater than 90% CO2 gas with low energy costs, and to find and optimize the operating conditions for the regeneration step. During the project period, we studied the physical and chemical characteristics of the scrubbing agent, the reaction taking place in the system, development and evaluation of CO2 gas absorber, desorption mechanism, and operation and optimization of continuous operation. Both batch and continuous operations were performed to examine the effects of various parameters including liquid-to-gas ratio, residence time, lean solvent concentration, pressure drop, bed height, CO2 partial pressure, bubble size, pH, and temperature on the absorption. The dissolution of Mg(OH)2 particles, formation of magnesium carbonate (MgCO3), and vapor-liquid-solid equilibrium (VLSE) of the system were also studied. The dissolution of Mg(OH)2 particles and the steady release of magnesium ions into the solution was a crucial step to maintain a level of alkalinity in the CO2 absorption process. The dissolution process was modeled using a shrinking core model, and the dissolution reaction between proton ions and Mg(OH)2 particles was found to be a rate-controlling step. The intrinsic surface reaction kinetics was found to be a strong function of temperature, and its kinetic expression was obtained. The kinetics of MgCO3 formation was also studied in terms of different pH values and temperatures, and was enhanced under high pH and temperatures.

CO2 Separation from Coal-fired Power Plants by Regenerable Mg(OH)2 Solutions

CO2 Separation from Coal-fired Power Plants by Regenerable Mg(OH)2 Solutions
Author: Lei Cheng
Publisher:
Total Pages: 164
Release: 2013
Genre:
ISBN:

Download CO2 Separation from Coal-fired Power Plants by Regenerable Mg(OH)2 Solutions Book in PDF, Epub and Kindle

A novel carbon dioxide (CO2) capture method by using environment-friendly chemical magnesium hydroxide (Mg(OH)2) solution has been proposed and is currently under investigation in response to controlling the CO2 emissions from coal-fired power plant in the post-combustion control area. The major goal of this research is to (1). Select and design an appropriate absorber which can offer 90% plus CO2 removal efficiency with low energy costs; (2). Find and optimize the operation conditions for the regeneration step. The results of experimental investigation and discussion of desorption energy requirement are presented. Turbulent contacting absorber (TCA) and bubble column absorber have been tested as primary CO2 mass transfer devices. Both batch and continuous mode of operations were performed. Important parameters including liquid-to-gas ratio, residence time, lean solvent concentration, pressure drop, bed height, CO2 partial pressure, bubble size, pH, and temperature have been carefully evaluated. The n-CSTR model has been developed to analyze the TCA absorption data. It is found that TCA reactor used in this research can be adequately modeled when n=7. Also, the mass transfer controlling step of TCA was examined. It is found that TCA operation might be divided into two regimes based on the OH- concentration. The bubble column absorber results reveal that the scrubbing performance heavily depends on the gas residence time and size of bubble. It is found that 90% plus CO2 removal efficiency can be achieved at L/G ratio of 120 gal liquid/1000 acf gas and 8 seconds of gas residence. A bubble column reactor model was developed for CO2 removal data analysis. The model incorporated physical absorption between CO2 and water, dissolution of Mg(OH)2 solid particles, diffusion within the gas and liquid phases, and chemical reactions of the ions. The overall mass transfer coefficient, a key designing parameter, is found to be a function of the hydrodynamic parameters, Henry's constant, CO2 partial pressure in the gas phase, diffusivities, solid dissolution constant and temperature. The overall mass transfer coefficients found from this study are comparable to the other widely studied scrubbing chemicals, such as MEA and ammonia solutions. Also, the experimental investigations of regeneration are given. Regeneration conditions have been identified and a possible regeneration mechanism was found. Mg(HCO3)2 is completely soluble and can be reversed by temperature, but MgCO3, when formed, is a solid and very energy intensive to regenerate. A temperature swing regeneration process has been shown to be effective in recovering CO2 and regenerating Mg(OH)2. Finally, the vapor-liquid equilibrium data of CO2-Mg(OH)2 system and energy analysis of desorption step have been presented. It is found that the total desorption energy consumption mainly consists of heat of desorption, water vaporization energy, and the energy required for temperature raise in the stripper. The results suggest that 167 MW is required for bicarbonate only desorption case; while 232 MW is required for carbonate solid only desorption case at a scale of 500 MW coal-fired power plant.

CO2 Separation and Regeneration Study from Power Plant Flue Gases with Reclaimed Mg (OH)2

CO2 Separation and Regeneration Study from Power Plant Flue Gases with Reclaimed Mg (OH)2
Author:
Publisher:
Total Pages: 156
Release: 2005
Genre:
ISBN:

Download CO2 Separation and Regeneration Study from Power Plant Flue Gases with Reclaimed Mg (OH)2 Book in PDF, Epub and Kindle

As the largest source of U.S. greenhouse gas emissions, CO2 from fossil fuel combustion accounted for a nearly 79 percent of global warming potential (GWP) weighted emissions from 1990 to 2000 all from the release of CO2. Emissions from this source category grew by 18 percent (843.4 Tg CO2 Eq.) from 1990 to 2000 and were responsible for most of the increase in national emissions during this period. The annual increase in CO2 emissions from fossil fuel combustion was 3.2 percent in 2000, double the source's average annual rate of 1.6 percent from 1990 through 2000. A method of inexpensively and reliably separating CO2 from flue gases by means of using magnesium hydroxide (Mg(OH)2) has been studied. Mg(OH)2 may be easily and economically reclaimed from power plants using magnesium enhanced flue gas desulfurization systems (ME-FGD). The CO2 scrubbing system may be operated as either a once-through system which produces magnesium carbonate for sequestration of carbon, or as a regenerable system where a concentrated CO2 gas stream is created for further processing. The results of experimental investigations and energy considerations are given. The experimental results indicate that CO2 is easily absorbed into solutions containing reclaimed Mg(OH)2. These experiments were performed in a bubble reactor with simulated flue gas containing 15%V CO2 in contact with a solution of Mg(OH)2. Experiments have shown that up to 70 % of CO2 separation may be achieved in this system. From a material balance for a system based on a typical 500 MW power plant and reclaiming the magnesium hydroxide from a ME-FGD, experiments have shown that from 7 - 17 % of the CO2 from the gas stream may be continuously removed through the regenerable system. A series of CO2 absorption experiments was conducted with reclaimed Mg(OH)2 in a batch reactor. The resulting data validated a first order reaction, where the activation energy of this reaction was measured to be 7.7 Kcal/mol. In addition, a study was undertaken to determine the mass transfer characteristics of the bubble column reactor. A model describing CO2 absorption into clear solutions from a bubble was developed assuming a known bubble size, solution equilibrium chemistry and overall mass transfer coefficients from the gas phase to the liquid. The overall mass transfer coefficients were found to vary from 6.05x10-6 6.63x10-7 cm/s for the temperature range of 22oC 60oC. Absorption experiments were also conducted with sodium hydroxide solutions and the value of KAG with NaOH solution was found to be 8.88x10-6 cm/s. Next, this research also include the results of a study using a Turbulent Contact Reactor (TCA) to study the absorption characteristics of CO2 from a simulated flue gas using sodium hydroxide (NaOH) and magnesium hydroxide (Mg(OH)2) slurries. The results indicated that a lower fluidized velocity, more CO2 absorption using a NaOH solution, but optimum fluidized velocity was required with Mg(OH)2 slurry using this system. The initial pH on CO2 absorption was examined by adding sulfuric acid to the magnesium hydroxide slurry. A liquid-phase equilibrium package (MINEQL) was used to find the optimum operational absorption pH which was found to be between pH 6 to 9, where most of the carbonate is present in the form of bicarbonate ion. This allows for CO2 regeneration after the absorption step. The gas stream is contacted with the scrubbing liquor containing the magnesium compounds at a pH low enough to allow for optimum amounts of carbonate compounds to be in solution, but high enough to allow for rapid absorption of CO2. Data showed that up to 3.75 times more absorption was produced by adjusting the initial pH compared to baseline conditions. The results indicated that the use of dilute solutions of magnesium hydroxide resulted in enhanced CO2 absorption when integrated with a thermal regeneration system. The results have shown that approximately 9.2 mole of CO2 per mole of Mg is absorbed continuously at a 0.2 m/s TCA gas velocity. Finally, the energy requirements for CO2 separation were also evaluated for a regenerable system based on equilibrium data in the liquid phase. A liquid solution equilibrium solver, MINEQL, was used to determine the equilibrium values. The economic evaluation is based on a 500-MW power plant burning a high sulfur coal. These calculations show that approximately 40 to 68 MW of energy are required to separate 7% of the CO2 from the flue gas stream.

Co2 Separation Using Regenerable Magnesium Solutions Dissolution, Kinectics and Vlse Studies

Co2 Separation Using Regenerable Magnesium Solutions Dissolution, Kinectics and Vlse Studies
Author: Hari Krishna Bharadwaj
Publisher:
Total Pages: 116
Release: 2012
Genre:
ISBN:

Download Co2 Separation Using Regenerable Magnesium Solutions Dissolution, Kinectics and Vlse Studies Book in PDF, Epub and Kindle

Fossil fuel power plants are responsible for a considerable amount of total anthropogenic CO2 emissions throughout the world. CO2 capture and sequestration from point source emitters like fossil fuel power plants is essential to mitigate the harmful effects of greenhouse gases. A novel post-combustion CO2 capture technique has been proposed, where CO2 from flue gases can be absorbed by magnesium hydroxide (Mg(OH)2) slurry at 52 C in a column followed by a regeneration step in a stripper. CO2 absorption in a Mg(OH)2 slurry solution involves physical absorption of CO2 gas into the aqueous phase and subsequent chemical reactions in the aqueous and solid phases. Three critical phenomena influencing the CO2 absorption process, namely: the dissolution of Mg(OH)2 for continuous CO2 absorption, formation of an unwanted by-product magnesium carbonate (MgCO3), and vapor-liquid-solid equilibrium (VLSE) of the system were studied. The dissolution of Mg(OH)2 and the release of magnesium ions into the solution to maintain a level of alkalinity is a crucial step in the CO2 absorption process. The dissolution process was modeled using the shrinking core model and surface chemical reaction was found to be the rate controlling mechanism. The formation of MgCO3 will reduce a regenerative capacity of Mg(OH)2 solvent. The impact of pH control and temperature on the kinetics of magnesium carbonate formation was also studied. The vapor-liquid equilibrium data for a solvent-CO2 system is essential for the design and operating conditions of an absorber and a desorber. It can be used to determine an amount of Mg(OH)2 feed for CO2 absorption and also to determine the operating conditions for CO2 separation and Mg(OH)2 regeneration from a CO2 desorber. These three individual studies will provide a fundamental understanding of CO2 absorption in a Mg(OH)2 slurry solution and basic engineering data for the design and operation of a Mg(OH)2-based CO2 absorption system.

Co2 Recovery by Scrubbing with Reclaimed Magnesium Hydroxide

Co2 Recovery by Scrubbing with Reclaimed Magnesium Hydroxide
Author: Vicki C. Green
Publisher:
Total Pages: 164
Release: 2013
Genre:
ISBN:

Download Co2 Recovery by Scrubbing with Reclaimed Magnesium Hydroxide Book in PDF, Epub and Kindle

An innovative method of recovering carbon dioxide from flue gas has been studied whereby reclaimed magnesium hydroxide is used as the scrubbing agent. A slurry of magnesium hydroxide (Mg(OH)2) was used to separate carbon dioxide (Co2) from flue gas in an absorber. Thermodynamic equilibrium calculations indicate that by scrubbing flue gas already cleaned of its sulfur dioxide (SO2) concentration, 99% of the Co2will react to form more soluble magnesite (MgCO3) and hydromagnesite ((Mg4(CO3)3(OH)2) in the scrubber, and that Co2 will be released when the resulting solution is heated. Turbine waste heat can be used to heat the Co2-laden slurry, creating a rich stream of Co2 gas for further processing. The Mg(OH)2 slurry can then be recycled for further Co2 absorption. This project established proof of concept of this model by studying the reaction characteristics of the absorption of Co2 by solutions containing Mg(OH)2 in a bench-scale bubble column operated under realistic conditions. An NDIR analyzer measured the Co2 concentration in the exit gas. From this data, the steady state reaction characteristics have been determined using a simulated flue gas of 5%, 10%, and 20% Co2, Mg(OH)2 slurry concentrations of 0.027, 0.068, and 0.14 moles per liter at temperatures of 25, 45, and 65°C. Both commercially available Mg(OH)2 and reclaimed Mg(OH)2 were used. Finally, the mass transfer coefficient K'[subscript AG] was calculated for the system.

Carbon Dioxide Capture from Flue Gas Using Dry, Regenerable Sorbents

Carbon Dioxide Capture from Flue Gas Using Dry, Regenerable Sorbents
Author: Raghubir P. Gupta
Publisher:
Total Pages:
Release: 2006
Genre:
ISBN:

Download Carbon Dioxide Capture from Flue Gas Using Dry, Regenerable Sorbents Book in PDF, Epub and Kindle

This report describes research conducted between January 1, 2006, and March 31, 2006, on the use of dry regenerable sorbents for removal of carbon dioxide (CO{sub 2}) from coal combustion flue gas. An integrated system composed of a downflow co-current contact absorber and two hollow screw conveyors (regenerator and cooler) was assembled, instrumented, debugged, and calibrated. A new batch of supported sorbent containing 15% sodium carbonate was prepared and subjected to surface area and compact bulk density determination.

CO2 Separation, Purification and Conversion to Chemicals and Fuels

CO2 Separation, Purification and Conversion to Chemicals and Fuels
Author: Franz Winter
Publisher: Springer
Total Pages: 192
Release: 2018-10-30
Genre: Technology & Engineering
ISBN: 9811332967

Download CO2 Separation, Purification and Conversion to Chemicals and Fuels Book in PDF, Epub and Kindle

This book presents the recent research on the separation, purification and downstream utilization of CO2 and other flue gases. Chapters include a detailed discussion on the purification and further conversion of CO2 to commodity chemicals and fuels. With contributions from renowned researchers in the field, the book focuses on the current challenges of catalytic high-pressure chemical conversion and biochemical conversion into high-value products. This book is of interest to researchers, professionals, and students working on carbon capture and sequestration, and is a valuable resource for policy makers and government agents working on guidelines and frameworks for carbon capture and reuse.

Development of Superior Sorbents for Separation of CO2 from Flue Gas at a Wide Temperature Range During Coal Combustion

Development of Superior Sorbents for Separation of CO2 from Flue Gas at a Wide Temperature Range During Coal Combustion
Author:
Publisher:
Total Pages:
Release: 2002
Genre:
ISBN:

Download Development of Superior Sorbents for Separation of CO2 from Flue Gas at a Wide Temperature Range During Coal Combustion Book in PDF, Epub and Kindle

A number basic sorbents based on CaO were synthesized, characterized with novel techniques and tested for sorption of CO2 and selected gas mixtures simulating flue gas from coal fired boilers. Our studies resulted in highly promising sorbents which demonstrated zero affinity for N2, O2, SO2, and NO very low affinity for water, ultrahigh CO2 sorption capacities, and rapid sorption characteristics, CO2 sorption at a very wide temperature range, durability, and low synthesis cost. One of the 'key' characteristics of the proposed materials is the fact that we can control very accurately their basicity (optimum number of basic sites of the appropriate strength) which allows for the selective chemisorption of CO2 at a wide range of temperatures. These unique characteristics of this family of sorbents offer high promise for development of advanced industrial sorbents for the effective CO2 removal.

Flue Gas Treatment for CO2 Capture

Flue Gas Treatment for CO2 Capture
Author: Deborah M. B. Adams
Publisher:
Total Pages: 61
Release: 2010
Genre: Carbon dioxide mitigation
ISBN: 9789290294894

Download Flue Gas Treatment for CO2 Capture Book in PDF, Epub and Kindle