Pelletizing of Iron Ore by Partial Or Full Substitution of Bentonite by Organic Binders

Pelletizing of Iron Ore by Partial Or Full Substitution of Bentonite by Organic Binders
Author: A. K. Kuriakose
Publisher:
Total Pages: 17
Release: 1987
Genre:
ISBN:

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It is common practice in the iron ore industry to pelletize and indurate ironore concentrates and fines before they are shipped to iron and steel producers. Traditionally, bentonite is used as a binder in the pelletizingprocess. Some iron ore companies are exploring the possibility of utilizingalternate binders in place of bentonite to reduce the level of impurityintroduced into the ore by the bentonite, and also to improve thereducibility of the pellets in the blast furnace. This report examines thesuitability of a variety of organic binders for the agglomeration/pelletizingof iron ore from Mount Wright and Carol Lake ore concentrate fines withpartial and full substitution of bentonite by carboxy methyl celluloses 7Hand 6CTL, hydroxyethyl cellulose (natrosol) and modified guar gum.

Study to Select and Optimize Substitutes for Bentonite as Pelletizing Binder with Carol Lake Concentrate

Study to Select and Optimize Substitutes for Bentonite as Pelletizing Binder with Carol Lake Concentrate
Author:
Publisher:
Total Pages: 13
Release: 1988
Genre:
ISBN:

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Describes the results of a 2nd study on the performance of liquid aniomic polymer (Alchem 8C26), four different CMCs (carboxymethylcellulose) and peat moss as organic binders in iron ore pelletizing. The performance of the binders during balling and firing is evaluated and the green ball and fired pellet properties are compared to those obtained with bentonite addition. The effect of flux addition is also discussed. Also reports on the 2nd phase of a program to develop an acceptable substitute organic binder in place of bentonite for the pelletizing of Carol concentrate. Evaluation of the binders Peridur C-10 and XC-10, Tacbind, Carbobind 135, Alchem 8C26, and peat moss in laboratory tire balling are then compared with results obtained with bentonite-based pellets.

Advances in Alternative Binders for Iron Ore Pellets

Advances in Alternative Binders for Iron Ore Pellets
Author:
Publisher:
Total Pages:
Release: 2017
Genre:
ISBN:

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Abstract : The replacement of bentonite as the standard iron ore binder is an important factor in the future of iron processing. Bentonite adds unwanted silica to the final concentrated iron ore product. Excess silica from bentonite addition has been calculated to consume approximately 2.4 MJ of additional energy during the production of one metric ton of pig iron. Bentonite replacement requires an in-depth understanding of how alternative binders affect the agglomeration process. Starch has shown promise as a potential replacement binder for bentonite; other alternatives such as fly-ash have also been considered. Starches with solubilities ranging from 7.5-60% have been investigated as partial and full bentonite replacements. These starches have been found to allow for potential reductions in bentonite dose by 75%. Direct replacement of bentonite with starch yields pellets of sufficient quality for industrial use. Starch can be used as a direct replacement for bentonite; however, starch is significantly more expensive making direct xxi replacement cost prohibitive. Partial replacement of bentonite with 1 kg/ton starch was found to be a viable option. When using starch as a supplemental binder, pellets can be made that meet all minimum industrial standards for strength and maintaining a binder cost that is less than that of bentonite alone. The current state of knowledge presents significant gaps to be explored regarding the use of starch during pelletization. The proposed work will focus on the importance of starch solubility when starch is used as a binder, the impact of the absorption of water by starch, and the binding mechanism of starch during agglomeration. This work will rely heavily on microscopy techniques such as optical microscopy, scanning electron microscopy and energy dispersive spectroscopy.

Iron Ore

Iron Ore
Author: Liming Lu
Publisher: Elsevier
Total Pages: 666
Release: 2015-07-24
Genre: Science
ISBN: 1782421599

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Iron Ore: Mineralogy, Processing and Environmental Issues summarizes recent, key research on the characterization of iron ores, including important topics such as beneficiation (separation and refining), agglomeration (e.g., production of pellets or powders), blast furnace technology for smelting, and environmental issues relating to its production. The text is an ideal reference on the topic during a time when iron ore production has increased significantly, driven by increasing demand from countries such as India and China. Provides a comprehensive overview of the global iron ore industry, exploring its characteristics and characterization Expert analysis of quality requirements for iron production, iron ore agglomeration technologies, environmental issues, and low-emission technologies Timely text to accompany the increased iron ore production occurring in developing countries like India and China

Bentonite Substitute Program, Phase I

Bentonite Substitute Program, Phase I
Author:
Publisher:
Total Pages: 13
Release: 1991
Genre:
ISBN:

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The use of bentonite as a pelletizing binder has been a standard practice in the iron ore industry since the beginning of pellet production. In 1988, the Iron Ore Co. of Canada evaluated a number of potential organic binders on laboratory and pilot plant scale to develop an acceptable substitute-organic binder for the pelletizing of Carol concentrate. Peridur was found to be the most promising binder. This report evaluates the improved formula of Peridur 2.30; carries out detailed laboratory and pilot plant testwork to investigate if an acceptable pellet quality can be produced; and establishes operating parameters for balling and induration to be used for the plant scale test on one pelletizing line at the Carol pellet plant.

Process Mineralogy IX

Process Mineralogy IX
Author: W. Petruk
Publisher:
Total Pages: 698
Release: 1990
Genre: Science
ISBN:

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Pelletizing of Iron Ores

Pelletizing of Iron Ores
Author: Kurt Meyer
Publisher:
Total Pages: 302
Release: 1980
Genre: Iron ores
ISBN: 9780387102153

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