Experimentation and Simulation of Pulsed Eddy Current Thermography of Subsurface Aircraft Corrosive Defects

Experimentation and Simulation of Pulsed Eddy Current Thermography of Subsurface Aircraft Corrosive Defects
Author: Johnathan Hernandez
Publisher:
Total Pages: 99
Release: 2020
Genre:
ISBN:

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During the life cycle of aircraft, external structures are under constant attack from environmental degradation in the form of corrosion. Corrosive defects consist of multiple types of surface and subsurface damage that are often undetectable due to surface coatings or insulation leading to loss in structural integrity. Non-destructive techniques for corrosion detection typically require the removal of paint. Detection of corrosion under insulation (CUI) is highly valuable for cost and time effectiveness. Although techniques have been developed for detection of CUI, not many of these satisfy the criteria for portability and hangar operation. To address this, multiple techniques were investigated yielding Pulsed Eddy Current Thermography (PECT) as a promising technique to pursue a proof of concept. Through multiphysics simulation using COMSOL, case studies were developed to understand and predict the temperature responses of aircraft materials when altering the current, lift off, and defect size and to design the coil for optimal non-destructive detection capabilities. Initial studies were conducted on various samples including coated and uncoated Aluminum, Carbon steel, Zinc-galvanized carbon steel with different types of corrosion. A novel in-house MATLAB© code was developed for post-processing of the corroded samples. Initially, defect localizations through edge heating or from dissipation were captured through IR thermography. To address issues with non-uniformity of heating that decrease the accuracy and precision of this technique, the thermal change with respect to time was analyzed through each frame and decomposed using Fourier transform from the time domain to a frequency domain. Manufactured corroded defects made through salt fog and acid baths, such as pitting voids, were detected under insulation of 125 microns with diameters ranging from 0.5 - 1 mm for all material systems. These results show the high potential of PECT for aerospace on-field applications providing location and shape for defects under insulation.

Materials Evaluation

Materials Evaluation
Author:
Publisher:
Total Pages: 712
Release: 2002
Genre: Nondestructive testing
ISBN:

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Non-Destructive Evaluation of Corrosion and Corrosion-assisted Cracking

Non-Destructive Evaluation of Corrosion and Corrosion-assisted Cracking
Author: Raman Singh
Publisher: John Wiley & Sons
Total Pages: 448
Release: 2019-04-09
Genre: Technology & Engineering
ISBN: 1118350057

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A comprehensive text to the non-destructive evaluation of degradation of materials due to environment that takes an interdisciplinary approach Non-Destructive Evaluation of Corrosion and Corrosion-assisted Cracking is an important resource that covers the critical interdisciplinary topic of non-destructive evaluation of degradation of materials due to environment. The authors—noted experts in the field—offer an overview of the wide-variety of approaches to non-destructive evaluation and various types of corrosion. The text is filled with instructive case studies from a range of industries including aerospace, energy, defense, and processing. The authors review the most common non-destructive evaluation techniques that are applied in both research and industry in order to evaluate the properties and more importantly degradation of materials components or systems without causing damage. Ultrasonic, radiographic, thermographic, electromagnetic, and optical are some of the methods explored in the book. This important text: Offers a groundbreaking interdisciplinary approach to of non-destructive evaluation of corrosion and corrosion-assisted cracking Discusses techniques for non-destructive evaluation and various types of corrosion Includes information on the application of a variety of techniques as well as specific case studies Contains information targeting industries such as aerospace, energy, processing Presents information from leading researchers and technologists in both non-destructive evaluation and corrosion Written for life assessment and maintenance personnel involved in quality control, failure analysis, and R&D, Non-Destructive Evaluation of Corrosion and Corrosion-assisted Cracking is an essential interdisciplinary guide to the topic.

Techniques for Corrosion Monitoring

Techniques for Corrosion Monitoring
Author:
Publisher: Elsevier
Total Pages: 711
Release: 2008-02-01
Genre: Technology & Engineering
ISBN: 1845694058

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Corrosion monitoring techniques play a key role in efforts to combat corrosion, which can have major economic and safety implications. This important book starts with a review of corrosion fundamentals and provides a four-part comprehensive analysis of a wide range of methods for corrosion monitoring, including practical applications and case studies. The first part of the book reviews electrochemical techniques for corrosion monitoring, such as polarization techniques, potentiometric methods, electrochemical noise and harmonic analyses, galvanic sensors, differential flow through cells and multielectrode systems. A second group of chapters analyses the physical or chemical methods of corrosion monitoring. These include gravimetric, radioactive tracer, hydrogen permeation, electrical resistance and rotating cage techniques. Part II also includes a chapter on the innovative nondestructive evaluation technologies that can be used to monitor corrosion. Part III examines corrosion monitoring in special environments such as microbial systems, concrete and soil, and remote monitoring and model predictions. A final group of chapters includes various case studies covering ways in which corrosion monitoring can be applied to engine exhaust systems, cooling water systems, pipelines, equipment in chemical plants, and other real world systems. With its distinguished editor and international team of contributors, Techniques for corrosion monitoring is a valuable reference guide for engineers and scientific and technical personnel who deal with corrosion in such areas as automotive engineering, power generation, water suppliers and the petrochemical industry. Provides a comprehensive analysis of the range of techniques for corrosion monitoring Specific case studies are included to highlight the main issues A valuable reference guide for engineers, scientific and technical personnel who deal with corrosion

Corrosion Inspection and Monitoring

Corrosion Inspection and Monitoring
Author: Pierre R. Roberge
Publisher: John Wiley & Sons
Total Pages: 393
Release: 2007-02-09
Genre: Science
ISBN: 0470099755

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The comprehensive reference on modern techniques and methods for monitoring and inspecting corrosion Strategic corrosion inspection and monitoring can improve asset management and life cycle assessment and optimize operational budgets. Advances in computer technologies and electronics have led to very efficient tools for monitoring and inspecting corrosion, including impedance spectroscopy, electrical field signatures, acoustic emissions, and radiographs. This up-to-date reference explains both intrusive and non-intrusive methods of measuring corrosion rates. It covers: The impact of corrosion on the economy and the safe operation of systems in diverse operational environments The various forms of corrosion, with a focus on the detectability of corrosion damage in the real world The principles of risk-based inspection and various risk assessment methodologies (HAZOP, FMECA, FTA, and ETA), with examples from industry The monitoring of microbiologically induced corrosion (MIC), cathodic protection (CP) systems, and atmospheric corrosion Non-destructive evaluation (NDE) techniques, including visual, ultrasonic, radiographic, electromagnetic, and thermographic inspection Roadmaps used by various industries and organizations for carrying out complex inspection and monitoring schedules Complete with graphics and illustrations, this is the definitive reference for professionals involved in the maintenance of industrial systems and structures, from oil exploration to chemical plants and infrastructures; consultants; property managers; and civil, materials, and construction engineers.

Petroleum Abstracts

Petroleum Abstracts
Author:
Publisher:
Total Pages: 1512
Release: 1991
Genre: Petroleum
ISBN:

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