One-Piece Flow vs. Batching

One-Piece Flow vs. Batching
Author: Charles Protzman
Publisher: CRC Press
Total Pages: 141
Release: 2017-07-27
Genre: Business & Economics
ISBN: 1040081851

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Although batching often appears more efficient than one-piece flow for individual tasks, the practice creates waste for other parts of the organization that more than offset its perceived benefits. A silent productivity killer, batching is an extremely difficult mindset to overcome and, as a result, numerous Lean initiatives have been destroyed by

One-Piece Flow vs. Batching

One-Piece Flow vs. Batching
Author: Charles Protzman
Publisher: CRC Press
Total Pages: 256
Release: 2017-07-27
Genre: Business & Economics
ISBN: 149872695X

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Although batching often appears more efficient than one-piece flow for individual tasks, the practice creates waste for other parts of the organization that more than offset its perceived benefits. A silent productivity killer, batching is an extremely difficult mindset to overcome and, as a result, numerous Lean initiatives have been destroyed by

The BASICS LeanTM Implementation Model

The BASICS LeanTM Implementation Model
Author: Charles W. Protzman III
Publisher: CRC Press
Total Pages: 247
Release: 2018-10-03
Genre: Business & Economics
ISBN: 1351172719

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In 2004 Charlie Protzman created The BASICS Lean Implementation Model, which covers the full spectrum of what is needed to be effective and successful at implementing a Lean System. The reader is taken through a step by step approach developed over the last 15 years, in the use and understanding of Lean tools, principles, and processes. The authors break down Lean concepts to their simplest terms to make everything as clear as possible for Lean practitioners. You will learn an integrated, structured, problem-solving approach identified by the acronym BASICS (Baseline, Analyze, Suggest Solutions, Implement, Check and Sustain). This methodology is combined with a proven business strategy to help ensure a successful and sustainable transformation of any organization. The BASICS approach produces "real" bottom line savings with 20% to 50% or more increases in productivity when compared to pure batching environments. As those who have read the book will tell you, this is not a theory book... but rather a book you can return to over and over again for reference, throughout your Lean journey.

Five Minute Lean

Five Minute Lean
Author: David McLachlan
Publisher:
Total Pages: 182
Release: 2014-12-04
Genre: Business & Economics
ISBN: 9780994196361

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Five Minute Lean reveals a fast, easy and new way to improve your job and your business. Based on the proven "Lean" methodology but encompassing many new industries, Five Minute Lean combines a powerful story with fast paced summaries of the tools and techniques, so you can get results quickly and in a way that is best for you.

The BASICS LeanTM Implementation Model

The BASICS LeanTM Implementation Model
Author: Charles W. Protzman III
Publisher: CRC Press
Total Pages: 351
Release: 2018-10-03
Genre: Business & Economics
ISBN: 1351172700

Download The BASICS LeanTM Implementation Model Book in PDF, Epub and Kindle

In 2004 Charlie Protzman created The BASICS Lean Implementation Model, which covers the full spectrum of what is needed to be effective and successful at implementing a Lean System. The reader is taken through a step by step approach developed over the last 15 years, in the use and understanding of Lean tools, principles, and processes. The authors break down Lean concepts to their simplest terms to make everything as clear as possible for Lean practitioners. You will learn an integrated, structured, problem-solving approach identified by the acronym BASICS (Baseline, Analyze, Suggest Solutions, Implement, Check and Sustain). This methodology is combined with a proven business strategy to help ensure a successful and sustainable transformation of any organization. The BASICS approach produces "real" bottom line savings with 20% to 50% or more increases in productivity when compared to pure batching environments. As those who have read the book will tell you, this is not a theory book... but rather a book you can return to over and over again for reference, throughout your Lean journey.

The Portal to Lean Production

The Portal to Lean Production
Author: John M. Nicholas
Publisher: CRC Press
Total Pages: 350
Release: 2006
Genre: Just-in-time systems
ISBN:

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The Portal to Lean Production : Principles and Practices for Doing More with Less describes the steps, difficulties, and rewards of implementing lean production. The book moves beyond concepts to address practical matters. The authors provide enough information for you to begin implementing lean production within your organization. This book applies a model-the Portal to Lean Production-to illustrate principles and practices. The model reappears at the start of every chapter and serves to connect the concepts of each chapter with those in other chapters, and with basic lean production principles. (Midwest).

Factory Physics for Managers (PB)

Factory Physics for Managers (PB)
Author: Edward S. Pound
Publisher: McGraw Hill Professional
Total Pages: 383
Release: 2014-04-04
Genre: Business & Economics
ISBN: 0071822615

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From the award-winning developers of Factory Physics—a powerful leadership guide for breakthrough performance A comprehensive guide that cuts through the hodgepodge of copycat initiatives, overblown buzzwords, confusing mathematics, and misguided software, Factory Physics for Managers is a breath of fresh air for operations managers and executives. Written by the leaders and experts behind the bestselling Factory Physics, it’s a brilliant crash course in the practical science of operations designed to help you: Achieve best possible profit, cash flow, and customer service Attain highest return with existing Lean, Six Sigma, and ERP initiatives Manage your capacity, inventory, response time, and variability with high predictability Simplify management of complexity using existing IT systems Use the fundamentals of science to ensure your operation’s success See your company and procedures more clearly Improve intuition, decision making, and strategy execution A strategy of imitation is not much of a strategy. Most every company uses the common continuous improvement initiatives. This highly accessible guide addresses but goes beyond other business approaches such as Lean, Six Sigma, and Theory of Constraints by offering a customizable plan that you can apply to any manufacturing-based industry or supply chain. You’ll discover invaluable tools for developing operations strategy and driving execution by using practical science to assess your procedures, target problems, and find solutions. You’ll learn essential life lessons from the best—and worst—practices of corporate leaders like Toyota and Boeing. You’ll find ingenious new ways to improve your leadership by predictively managing the tradeoffs that every operation faces—whether it’s more or less inventory or capacity, higher or lower customer service, or more or fewer products. Using this approach, you can tackle these natural conflicts in business through a practical, comprehensive science of operations. Factory Physics for Managers makes it easier to choose and execute the best strategy for better productivity—and even bigger profits. Praise for Factory Physics for Managers “Factory Physics for Managers is a proven path to flawless execution and results. Leading vs. following in our industry is predicated on the relentless pursuit of putting order to chaos. Factory Physics science and CSUITE software have given our organization the ability to plan, predict, model, and execute based on explosive growth and rapid-fire, dynamic changes to our business model. In our case, history is not a good predictor of the future, so we need to deploy our resources wisely, and the Factory Physics approach has helped us do just that.” —Larry Doerr, COO, Stratasys “Shows how the science behind Lean initiatives can greatly improve results in terms of productivity and resources.” —Bill Fierle, Vice President and General Manager, TopWorx, Emerson “Brings powerful, accessible science to operations management. The Factory Physics playbook enables me to lead the harnessing of our data more effectively for modeling, planning, control, and feedback. Armed with the concepts, common language, and tools in this book, I can partner with operations’ leadership to impact the bottom line.” —Jeffrey Korman, CIO, Hu-Friedy Mfg LLC, Chicago

Leveraging Lean in Healthcare

Leveraging Lean in Healthcare
Author: Charles Protzman
Publisher: CRC Press
Total Pages: 393
Release: 2018-06-28
Genre: Business & Economics
ISBN: 1439813868

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Winner of a 2013 Shingo Research and Professional Publication AwardThis practical guide for healthcare executives, managers, and frontline workers, provides the means to transform your enterprise into a High-Quality Patient Care Business Delivery System. Designed for continuous reference, its self-contained chapters are divided into three primary s

The Transition to Agile Manufacturing

The Transition to Agile Manufacturing
Author: Joseph C. Montgomery
Publisher: Irwin Professional Publishing
Total Pages: 336
Release: 1996
Genre: Business & Economics
ISBN:

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Staying competitive in today's manufacturing climate keeps getting tougher, and often middle to upper managers are told to do more with less. Manufacturers must be able to develop and produce customized products rapidly to meet ever-changing customer needs. In The Transition to Agile Manaufacturing, experts from Battele Pacific Northwest National Laboratories describe how manufacturing companies can quickly mobilize their resources to gain a competitive edge. Discover how agile manufacturing can rapidly develop new products and produce fast and flexible responses to customer needs. Practical tips on organizational alignment and agility are offered in down-to-earth terms. Beneficial for all organizations, this low-cost approach to agile manufacturing is especially helpful for small to mid-sized manufacturers with limited resources. The authors of The Transition to Agile Manufacturing have built for small manufacturers a road map into the world of agile manufacturing, a world that will define manufacturing and the competitive environment of the future. - Kevin Carr Director, Manufacturing Extension Partnership National Institute of Standards and Technology.