Numerical Simulations of Thermal Processes and Welding
Author | : Andrew Mackwood |
Publisher | : |
Total Pages | : 458 |
Release | : 2003 |
Genre | : |
ISBN | : |
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Author | : Andrew Mackwood |
Publisher | : |
Total Pages | : 458 |
Release | : 2003 |
Genre | : |
ISBN | : |
Author | : W. J. Minkowycz |
Publisher | : CRC Press |
Total Pages | : 230 |
Release | : 2017-04-07 |
Genre | : Science |
ISBN | : 1482250209 |
This book deals with certain aspects of material science, particularly with the release of thermal energy associated with bond breaking. It clearly establishes the connection between heat transfer rates and product quality. The editors then sharply draw the thermal distinctions between the various categories of welding processes, and demonstrate how these distinctions are translated into simulation model uniqueness. The book discusses the incorporation of radiative heat transfer processes into the simulation model.
Author | : B. Lynn Ferguson, Robert Goldstein, Scott MacKenzie, and Rozalia Papp |
Publisher | : ASM International |
Total Pages | : 342 |
Release | : 2014-06-01 |
Genre | : Technology & Engineering |
ISBN | : 1627080686 |
Thermal processes are key manufacturing steps in producing durable and useful products, with solidification, welding, heat treating, and surface engineering being primary steps. These papers represent the latest state-of-the-art in thermal process modeling. The breadth of topics covers the depth of the industry.
Author | : Nilesh Kulkarni |
Publisher | : Butterworth-Heinemann |
Total Pages | : 59 |
Release | : 2013-11-20 |
Genre | : Technology & Engineering |
ISBN | : 012800732X |
This book describes the fundamentals of residual stresses in friction stir welding and reviews the data reported for various materials. Residual stresses produced during manufacturing processes lead to distortion of structures. It is critical to understand and mitigate residual stresses. From the onset of friction stir welding, claims have been made about the lower magnitude of residual stresses. The lower residual stresses are partly due to lower peak temperature and shorter time at temperature during friction stir welding. A review of residual stresses that result from the friction stir process and strategies to mitigate it have been presented. Friction stir welding can be combined with additional in-situ and ex-situ manufacturing steps to lower the final residual stresses. Modeling of residual stresses highlights the relationship between clamping constraint and development of distortion. For many applications, management of residual stresses can be critical for qualification of component/structure. Reviews magnitude of residual stresses in various metals and alloys Discusses mitigation strategies for residual stresses during friction stir welding Covers fundamental origin of residual stresses and distortion
Author | : W. J. Minkowycz |
Publisher | : CRC Press |
Total Pages | : 273 |
Release | : 2017-04-07 |
Genre | : Science |
ISBN | : 1315355302 |
This book deals with certain aspects of material science, particularly with the release of thermal energy associated with bond breaking. It clearly establishes the connection between heat transfer rates and product quality. The editors then sharply draw the thermal distinctions between the various categories of welding processes, and demonstrate how these distinctions are translated into simulation model uniqueness. The book discusses the incorporation of radiative heat transfer processes into the simulation model.
Author | : Jean-Michel Bergheau |
Publisher | : John Wiley & Sons |
Total Pages | : 364 |
Release | : 2014-02-19 |
Genre | : Mathematics |
ISBN | : 1118578805 |
The numerical simulation of manufacturing processes and of their mechanical consequences is of growing interest in industry. However, such simulations need the modeling of couplings between several physical phenomena such as heat transfer, material transformations and solid or fluid mechanics, as well as to be adapted to numerical methodologies. This book gathers a state of the art on how to simulate industrial processes, what data are needed and what numerical simulation can bring. Assembling processes such as welding and friction stir welding, material removal processes, elaboration processes of composite structures, sintering processes, surface-finishing techniques, and thermo-chemical treatments are investigated. This book is the work of a group of researchers who have been working together in this field for more than 12 years. It should prove useful for both those working in industry and those studying the numerical methods applied to multiphysics problems encountered in manufacturing processes.
Author | : John A. Goldak |
Publisher | : Springer Science & Business Media |
Total Pages | : 326 |
Release | : 2006-07-04 |
Genre | : Technology & Engineering |
ISBN | : 0387232885 |
Computational Welding Mechanics (CWM) provides readers with a complete introduction to the principles and applications of computational welding including coverage of the methods engineers and designers are using in computational welding mechanics to predict distortion and residual stress in welded structures, thereby creating safer, more reliable and lower cost structures. Drawing upon years of practical experience and the study of computational welding mechanics the authors instruct the reader how to: - understand and interpret computer simulation and virtual welding techniques including an in depth analysis of heat flow during welding, microstructure evolution and distortion analysis and fracture of welded structures, - relate CWM to the processes of design, build, inspect, regulate, operate and maintain welded structures, - apply computational welding mechanics to industries such as ship building, natural gas and automobile manufacturing. Ideally suited for practicing engineers and engineering students, Computational Welding Mechanics is a must-have book for understanding welded structures and recent technological advances in welding, and it provides a unified summary of recent research results contributed by other researchers.
Author | : Lennart Karlsson |
Publisher | : ASM International(OH) |
Total Pages | : 336 |
Release | : 1997 |
Genre | : Mathematics |
ISBN | : |
This reference work provides thorough coverage of the theoretical foundations of thermomechanical modeling of welding, hot powder forming, and casting processes, which also can be applied to modeling of the heat treatment and forging of solids. Information on finite element modeling methods will assist design engineers in taking manufacturing processes into consideration to minimize residual stresses and deformation in the design of mechanical components. Contents include: Thermomechanical modeling Thermal modeling of welds Mechanical modeling of welding and residual stresses in welds Metallurgical and mechanical consequences of phase transformations in numerical simulations of welding processes Predicting and measuring methods of two- and three-dimensional residual stresses by using inherent strain as a parameter Hot isostatic pressing Hot powder forging Modeling of heat transfer, fluid flow, and thermodynamics in casting Stresses in castings Thermomechanical modeling in casting with experimental validation.
Author | : Chuan Song Wu |
Publisher | : CRC Press |
Total Pages | : 0 |
Release | : 2010-09-01 |
Genre | : Science |
ISBN | : 9787111219620 |
After introducing the concepts and characteristics of welding thermal processes and weld pool behaviors, this book addresses essential advances in welding analysis and processes with an emphasis on the latest modeling and simulation methods. It covers techniques and formulas for assessing welding thermal processes, finite difference and finite analysis methods for calculating thermal conduction, and numerical simulation of weld pool behaviors in metal-inert-gas/metal-active-gas arc welding, It also covers keyhole and weld pool dynamics in plasma arc welding and vision-based sensing of weld pool shape and geometry. It also provides case studies of fluid flow and heat transfer in tungsten-inert-gas arc welding.
Author | : Victor A. Karkhin |
Publisher | : Springer |
Total Pages | : 478 |
Release | : 2019-05-15 |
Genre | : Technology & Engineering |
ISBN | : 9811359652 |
This book describes and systemizes analytical and numerical solutions for a broad range of instantaneous and continuous, stationary and moving, concentrated and distributed, 1D, 2D and 3D heat sources in semi-infinite bodies, thick plane layers, thin plates and cylinders under various boundary conditions. The analytical solutions were mainly obtained by the superimposing principle for various parts of the proposed 1D, 2D and 3D heat sources and based on the assumption that only heat conduction plays a major role in the thermal analysis of welds. Other complex effects of heat transfer in weld phenomena are incorporated in the solutions by means of various geometrical and energetic parameters of the heat source. The book is divided into 13 chapters. Chapter 1 briefly reviews various welding processes and the energy characteristics of welding heat sources, while Chapter 2 covers the main thermophysical properties of the most commonly used alloys. Chapter 3 describes the physical fundamentals of heat conduction during welding, and Chapter 4 introduces several useful methods for solving the problem of heat conduction in welding. Chapters 5 and 6 focus on the derivation of analytical solutions for many types of heat sources in semi-infinite bodies, thick plane layers, thin plates and cylinders under various boundary conditions. The heat sources can be instantaneous or continuous, stationary or moving, concentrated or distributed (1D, 2D or 3D). In Chapter 7 the temperature field under programmed heat input (pulsed power sources and weaving sources) is analyzed. In turn, Chapters 8 and 9 cover the thermal cycle, melting and solidification of the base metal. Heating and melting of filler metal are considered in Chapter 10. Chapter 11 addresses the formulation and solution of inverse heat conduction problems using zero-, first- and second-order algorithms, while Chapter 12 focuses on applying the solutions developed here to the optimization of welding conditions. In addition, case studies confirm the usefulness and feasibility of the respective solutions. Lastly, Chapter 13 demonstrates the prediction of local microstructure and mechanical properties of welded joint metals, while taking into account their thermal cycle. The book is intended for all researches, welding engineers, mechanical design engineers, research engineers and postgraduate students who deal with problems such as microstructure modeling of welds, analysis of the mechanical properties of welded metals, weldability, residual stresses and distortions, optimization of welding and allied processes (prewelding heating, cladding, thermal cutting, additive technologies, etc.). It also offers a useful reference guide for software engineers who are interested in writing application software for simulating welding processes, microstructure modeling, residual stress analysis of welds, and for robotic-welding control systems.