Laser-Induced Materials and Processes for Rapid Prototyping

Laser-Induced Materials and Processes for Rapid Prototyping
Author: Li Lü
Publisher: Springer Science & Business Media
Total Pages: 278
Release: 2013-11-27
Genre: Technology & Engineering
ISBN: 146151469X

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The term rapid prototyping (RP) refers to a generic group of emerging technologies that enable very quick fabrication of engineering components primarily targeted for prototyping applications. With RP, very complex three dimensional parts or prototypes can be fabricated without the need of costly tooling and machining. This inevitably leads to much shorter design cycle time and lower cost of building a prototype. Its manifold benefits include significant productivity gains, cost saving, and shortened development time to introduce concept models. As such, RP technologies have attracted tremendous R&D interests from both academia and industry in the past decade. Many different processes and materials have been commercialized and used in industry primarily for the fabrication of physical prototypes. More recent interests in RP technologies are towards functional applications of the fabricated parts, such as in rapid tooling applications and replacements of damaged components. Many processes and materials have been commercialized but are yet to be able to fulfill the aforementioned functional requirements because of limited mechanical strengths of the fabricated parts.

Rapid Prototyping

Rapid Prototyping
Author: Patri K. Venuvinod
Publisher: Springer Science & Business Media
Total Pages: 400
Release: 2013-04-17
Genre: Technology & Engineering
ISBN: 1475763611

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Since the dawn of civilization, mankind has been engaged in the conception and manufacture of discrete products to serve the functional needs of local customers and the tools (technology) needed by other craftsmen. In fact, much of the progress in civilization can be attributed to progress in discrete product manufacture. The functionality of a discrete object depends on two entities: form, and material composition. For instance, the aesthetic appearance of a sculpture depends upon its form whereas its durability depends upon the material composition. An ideal manufacturing process is one that is able to automatically generate any form (freeform) in any material. However, unfortunately, most traditional manufacturing processes are severely constrained on all these counts. There are three basic ways of creating form: conservative, subtractive, and additive. In the first approach, we take a material and apply the needed forces to deform it to the required shape, without either adding or removing material, i. e. , we conserve material. Many industrial processes such as forging, casting, sheet metal forming and extrusion emulate this approach. A problem with many of these approaches is that they focus on form generation without explicitly providing any means for controlling material composition. In fact, even form is not created directly. They merely duplicate the external form embedded in external tooling such as dies and molds and the internal form embedded in cores, etc. Till recently, we have had to resort to the 'subtractive' approach to create the form of the tooling.

Rapid Manufacturing

Rapid Manufacturing
Author: Duc Pham
Publisher: Springer Science & Business Media
Total Pages: 238
Release: 2012-12-06
Genre: Technology & Engineering
ISBN: 1447107039

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Rapid prototyping is an exciting new technology used to create physical models and functional prototypes directly from CAD models. Rapid tooling concerns the production of tooling using parts manufactured by rapid prototyping. The book describes the characteristics and capabilities of the main known rapid prototyping processes. It covers in detail various commercially available processes such as: Stereolithography (SLA), Selective Laser Sintering (SLS), and others. The text places a strong emphasis on practical applications and contains an abundance of photographs and diagrams to illustrate clearly the principles of the machines and processes involved.

Rapid Prototyping, Rapid Tooling and Reverse Engineering

Rapid Prototyping, Rapid Tooling and Reverse Engineering
Author: Kaushik Kumar
Publisher: Walter de Gruyter GmbH & Co KG
Total Pages: 185
Release: 2020-06-08
Genre: Technology & Engineering
ISBN: 3110663457

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This book introduces the role of Rapid Prototyping Techniques within the product development phase. It deals with the concept, origin, and working cycle of Rapid Prototyping Processes with emphasis on the applications. Apart from elaboration of engineering and non-engineering applications, it highlights recent applications like Bio-Medical Models for Surgical Planning, Molecular Models, Architectural Models, Sculptured Models, Psycho-Analysis Models. Special emphasis has been provided to the technique of generating human organs from live cells/tissues of the same human named 3D BIO PRINTERS. As the Rapid Prototyping Techniques are for tailor made products and not for mass manufacturing hence the book also elaborates on the mass manufacturing of rapid prototyped products. This includes casting and rapid tooling. The book concludes with Reverse Engineering and the role played by Rapid Prototyping Techniques towards the same. With globalization of market and advances in science and technology, the life span of products has shortened considerably. For early realization of products and short development period, engineers and researchers are constantly working together for more and more efficient and effective solutions. The most effective solution identified has been usage of computers in both designing and manufacturing. This gave birth to the nomenclatures CAD (Computer Aided Designing) and CAM (Computer aided Manufacturing). This was the initiation that ensured short product development and realization period. Researchers coined the concept as Rapid Prototyping. In contrast to Prototyping, Rapid prototyping is a group of techniques used to quickly fabricate a scale model of a physical part or assembly using three-dimensional computer aided design (CAD) data. Construction of the part or assembly is usually done using 3D printing or "additive or subtractive layer manufacturing" technology. The first methods for rapid prototyping became available in the late 1980s and were used to produce models and prototype parts. Today, they are used for a wide range of applications and are used to manufacture production-quality parts in relatively small numbers if desired without the typical unfavorable short-run economics. This economy has encouraged online service bureaus for early product realization or physical products for actual testing. This book is expected to contain Seven Chapters. Chapter 1 would explain product life cycle and the product development phase in the same, introducing role of Rapid Prototyping Techniques in Product development phase. Chapter 2 would deals with the concept, origin and working cycle of Rapid Prototyping Processes. Chapter 3 would concentrates on the applications of Rapid Prototyping Technology. Apart from elaboration of engineering and non-engineering applications, it also elaborates on recent applications like Bio-Medical Models for Surgical Planning, Molecular Models, Architectural Models, Sculptured Models, Psycho-Analysis Models etc. Chapter 4 would introduce the various Rapid Prototyping systems available worldwide. The chapter also introduces the technique of generating human organs from live cells/tissues of the same human named 3D BIO PRINTERS hence ensuring low rejection rate by human body. As the Rapid Prototyping Techniques are for tailor made products and not for mass manufacturing hence Chapter 5 would elaborates on the mass manufacturing of rapid prototyped products. This includes Casting and Rapid Tooling. Chapter 6 would deal with Reverse Engineering and the role played by Rapid Prototyping Techniques towards the same. As the product realization is primarily dependent on various softwares which are required to be understood for better accuracy so the concluding chapter of the book i.e. Chapter 7 would explain some software associated with the various techniques.

Direct-Write Technologies for Rapid Prototyping Applications

Direct-Write Technologies for Rapid Prototyping Applications
Author: Alberto Pique
Publisher: Academic Press
Total Pages: 756
Release: 2002
Genre: Computers
ISBN: 9780121742317

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Direct-Write Technologies covers applications, materials, and the techniques in using direct-write technologies. This book provides an overview of the different direct write techniques currently available, as well as a comparison between the strengths and special attributes for each of the techniques. The techniques described open the door for building prototypes and testing materials. The book also provides an overview of the state-of-the-art technology involved in this field. Basic academic researchers and industrial development engineers who pattern thin film materials will want to have this text on their shelves as a resource for specific applications. Others in this or related fields will want the book to read the introductory material summarizing isuses common to all approaches, in order to compare and contrast different techniques. Everyday applications include electronic components and sensors, especially chemical and biosensors. There is a wide range of research and development problems requiring state-of-the-art direct write tools. This book will appeal to basic researchers and development engineers in university engineering departments and at industrial and national research laboratories. This text should appeal equally well in the United States, Asia, and Europe. Both basic academic researchers and industrial development engineers who pattern thin film materials will want to have this text on their shelves as a resource for specific applications. An overview of the different direct write techniques currently available A comparison between the strengths and special attributes for each of the techniques An overview of the state-of-the-art technology involved in this field

User's Guide to Rapid Prototyping

User's Guide to Rapid Prototyping
Author: Todd Grimm
Publisher: Society of Manufacturing Engineers
Total Pages: 423
Release: 2004
Genre: Technology & Engineering
ISBN: 0872636976

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This book provides a baseline of rapid prototyping technologies to guide users and business leaders through the evaluation, justification, and implementation process. Rapid prototyping is a powerful tool for design, engineering and manufacturing, and is used in nearly every industry that manufactures mechanical components. This book fills the knowledge gap for the industry novice through an in-depth analysis of the various rapid prototyping technologies and processes. It also covers the technology's strengths, limitations, benefits and associated costs to aid the decision making process. Also included are comparisons to other processes such as CNC machining. In an age where better, faster, cheaper is the mantra for product development, this book offers invaluable information that will help you decide if rapid prototyping is the right tool to solve your specific design and manufacturing challenges.

Laser Additive Manufacturing

Laser Additive Manufacturing
Author: Milan Brandt
Publisher: Woodhead Publishing
Total Pages: 500
Release: 2016-09-01
Genre: Technology & Engineering
ISBN: 0081004346

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Laser Additive Manufacturing: Materials, Design, Technologies, and Applications provides the latest information on this highly efficient method of layer-based manufacturing using metals, plastics, or composite materials. The technology is particularly suitable for the production of complex components with high precision for a range of industries, including aerospace, automotive, and medical engineering. This book provides a comprehensive review of the technology and its range of applications. Part One looks at materials suitable for laser AM processes, with Part Two discussing design strategies for AM. Parts Three and Four review the most widely-used AM technique, powder bed fusion (PBF) and discuss other AM techniques, such as directed energy deposition, sheet lamination, jetting techniques, extrusion techniques, and vat photopolymerization. The final section explores the range of applications of laser AM. Provides a comprehensive one-volume overview of advances in laser additive manufacturing Presents detailed coverage of the latest techniques used for laser additive manufacturing Reviews both established and emerging areas of application

Rapid Prototyping

Rapid Prototyping
Author: Chee Kai Chua
Publisher: World Scientific
Total Pages: 539
Release: 2010
Genre: Technology & Engineering
ISBN: 9812778977

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Rapid prototyping (RP) has revolutionized how prototypes are made and small batch manufacturing is carried out. With rapid prototyping, The strategies used to produce a part change a number of important considerations and limitations previously faced by tool designers and engineers. Now in its third edition, this textbook is still the definitive text on RP. it covers the key RP processes, The available models and specifications, and their principles, materials, advantages and disadvantages. Examples of application areas in design, planning, manufacturing, biomedical engineering, art and architecture are also given. The book includes several related problems so that the reader can test his or her understanding of the topics. New to this edition, The included CD-ROM presents animated illustrations of the working principles of today's key RP processes.

Lasers In 3d Printing And Manufacturing

Lasers In 3d Printing And Manufacturing
Author: Chee Kai Chua
Publisher: World Scientific Publishing Company
Total Pages: 279
Release: 2016-12-27
Genre: Technology & Engineering
ISBN: 9814656445

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Additive Manufacturing (AM), popularly known as 3D printing, is playing an increasingly significant role in the manufacturing arena. AM has revolutionized how prototypes are to be made and small batch manufacturing should be carried out. Due to high flexibility and high efficiency of lasers, laser-assisted Manufacturing (LAM) and AM technologies are recently getting much attention over traditional methods.This textbook is a timely information resource for undergraduates, postgraduates and researchers who are interested in this emerging technology. The book will cover the basics of lasers, optics and materials used for manufacturing and 3D printing. It will also include several case studies for readers to apply their understanding of the topics, provide sufficient theoretical background and insights to today's key laser-assisted AM processes and conclude with the future prospects of this exciting technology.This is the first textbook tailored specifically for Lasers in 3D Printing and Manufacturing with detailed explanations. The book will focus on laser-assisted 3D printing and Additive Manufacturing (AM) from basic principles of lasers, optics and AM materials to advanced AM technologies, including in-depth discussion on critical aspects throughout the laser-assisted AM processes, such as optical system design, laser-material interaction and laser parameters' optimization.