Hydrodesulfurization on Transition Metal Catalysts

Hydrodesulfurization on Transition Metal Catalysts
Author: Edwin Shyn-Lo Yik
Publisher:
Total Pages: 134
Release: 2015
Genre:
ISBN:

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The presence of heteroatoms (e.g. S, N) in crude oil poses formidable challenges in petroleum refining processes as a result of their irreversible binding on catalytically active sites at industrially relevant conditions. Such poisons render these sites inaccessible to reactants, negatively impacting overall process performance, and require replacement and/or regeneration of the catalysts, leading to high material and time costs. With increasing pressures from legislation that continues to lower the permissible levels of sulfur content in fuels, hydrodesulfurization (HDS), the aptly named reaction for removing heteroatoms from organosulfur compounds, has become an essential feedstock pretreatment step to remove deleterious species from affecting downstream processing. Extensive research in the area has identified the paradigm catalysts for desulfurization; MoSx or WSx, promoted with Co or Ni metal; however, despite the vast library of both empirical and fundamental studies, a clear understanding of site requirements, the elementary steps of C-S hydrogenolysis, and the properties that govern HDS reactivity and selectivity have been elusive. While such a lack of rigorous assessments has not prevented technological advancements in the field of HDS catalysis, fundamental interpretations can inform rational catalyst and process design, particularly in light of new requirements for "deep" desulfurization and in the absence of significant hydrotreatment catalyst developments in recent decades. We report HDS rates of thiophene, which belongs to a class of compounds that are most resistant to sulfur removal (i.e. substituted alkyldibenzothiophenes), over a range of industrially relevant temperatures and pressures, measured at differential conditions and therefore revealing their true kinetic origins. These rates, normalized by the number of exposed metal atoms, on various SiO2-supported, monometallic transition metals (Re, Ru, Pt), range several orders of magnitude. Under relevant HDS conditions, Pt and Ru catalysts form a layer of chemisorbed sulfur on surfaces of a metallic bulk, challenging reports that assume the latter exists as its pyrite sulfide phase during reaction. While convergence to a single phase is expected and predictable from thermodynamics at a given temperature and sulfur chemical potential, metastability of two phases can exist. We demonstrate, through extensive characterization and kinetic evidence, such behaviors exist in Re, where structural disparities between its phases lead to kinetic hurdles that prevent interconversions between layered ReSx nanostructures and sulfur-covered Re metal clusters. Such features allowed, for the first time, direct comparisons of reaction rates at identical conditions on two disparate phases of the same transition metal identity. Rigorous assessments of kinetic and selectivity data indicated that more universal mechanistic features persist across all catalysts studied, suggesting that differences in their catalytic activity were the result of different densities of HDS sites, which appeared to correlate with their respective metal-sulfur bond energies. Kinetic responses and product distributions indicated that the consumption of thiophene proceeds by the formation of a partially-hydrogenated surface intermediate, which subsequently produces tetrahydrothiophene (THT) and butene/butane (C4) via primary routes on similar types of sites. These sites are formed from desorption of weakly-bound sulfur adatoms on sulfur-covered metal surfaces, which can occur when the heat of sulfur adsorption is sufficiently low at high sulfur coverage as a result of increased sulfur-sulfur repulsive interactions. Relative stabilities and differences in the molecularity of the respective transition states that form THT and C4 dictate product distributions. THT desulfurization to form C4 occurs via readsorption and subsequent dehydrogenation, evidenced by secondary rates that exhibited negative H2 dependences. These behaviors suggest that C-S bond activation occurs on a partially (un)saturated intermediate, analogous to behaviors observed in C-C bond scission reactions of linear and cycloalkanes on hydrogen-covered metal surfaces. Our interpretations place HDS in a specific class of more general C-X hydrogenolysis reactions, including hydrodeoxygenation (HDO) that has gained popular appeal in recent biomass conversion processes. These hydrodearomatization routes, hydrogenolysis and hydrogenation, act as probes for studying hydrogen spillover, a frequently observed phenomenon in bifunctional systems. Indeed, we observe enhancements solely in the rates of thiophene hydrogenation when monofunctional catalysts, which generate equilibrated concentrations of surface H-species, are mixed with materials (e.g. Al2O3) that cannot dissociate H2. Conventional mechanisms that suggest gas phase or surface diffusion of atomic H-species (or H+-e- pairs) are implausible across distances along insulating surfaces (i.e. SiO2, Al2O3). We propose, with kinetic-transport models that are consistent with all observed behaviors, that mobility of active H-species occurs through gas phase diffusion of thiophene-derived molecular H-carriers, whose rate of formation on HDS sites can control maximum spillover enhancements. This synergy is disrupted when the ability of thiophene to form these H-carriers is suppressed, leading to an absence of spillover-mediated rates and further challenging any diffusive roles of atomic H-species. Such implications help guide optimal designs of bifunctional cascades to permit the uninhibited access and egress of larger molecules within both catalytic functions.

Transition Metal Sulphides

Transition Metal Sulphides
Author: Th. Weber
Publisher: Springer Science & Business Media
Total Pages: 357
Release: 2013-06-29
Genre: Science
ISBN: 9401735778

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Hydrotreating catalysis with transition metal sulphides is one of the most important areas of industrial heterogeneous catalysis. The present book deals with the chemical and catalytic aspects of transition metal sulphides, focusing on their use in hydrotreating catalysis. The book¿s 12 chapters present reviews of solid-state, coordination and organometallic chemistry, surface science and spectroscopic studies, quantum chemical calculations, catalytic studies with model and real catalysts, as well as refinery processes. A presentation of state-of-the-art background to pertinent work in the field. Can be used as an introduction to the chemical and catalytic properties of transition metal sulphides as well as an advanced level reference.

Hydrotreating Technology for Pollution Control

Hydrotreating Technology for Pollution Control
Author: Mario L. Occelli
Publisher: CRC Press
Total Pages: 400
Release: 1996-08-06
Genre: Science
ISBN: 9780824797560

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"Based on the American Chemical Society's Second Symposium on Advances in Hydrotreating Catalysts, held in Washington, D.C. Offers comprehensive coverage of the most recent progress in catalysis by transition metal sulfides for the creation of more environmentally safe catalysts and processes. Written by over 70 acclaimed experts from various fields."

Organometallic Modeling of the Hydrodesulfurization and Hydrodenitrogenation Reactions

Organometallic Modeling of the Hydrodesulfurization and Hydrodenitrogenation Reactions
Author: Robert A. Sánchez-Delgado
Publisher: Springer Science & Business Media
Total Pages: 223
Release: 2006-04-11
Genre: Science
ISBN: 0306476193

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The fields of hydrodesulfurization (HDS) and hydrodenitrogenation (HDN) continue to attract the attention of researchers in the various disciplines connected to these fascinating problems that represent two of the key outstanding chemical challenges for the petroleum refining industry in view of their very strong environmental and commercial implications. One area that has flourished impressively over the last 15 years is the organometallic chemistry of thiophenes and other related sulfur-containing molecules. This has become a powerful method for modeling numerous surface species and reactions implicated in HDS schemes, and nowadays it represents an attractive complement to the standard procedures of surface chemistry and heterogeneous catalysis, for understanding the complex reaction mechanisms involved in this process. Similar developments have begun to appear in connection with HDN mechanisms, although in a much more modest scale and depth. Some years ago when, encouraged by Prof. B. R. James, this book was planned, several excellent reviews and monographs treating different aspects of HDS were already available including some on the subject of organometallic models. However, it seemed appropriate to try to summarize the most striking features of this chemistry in an updated and systematic way, and inasmuch as possible in connection with the common knowledge and beliefs of the mechanisms of heterogeneous HDS catalysis. Hopefully, this attempt to build some conceptual bridges between these two traditionally separated areas of chemistry has met with some success.

Application of Transition Metal Catalysts in Organic Synthesis

Application of Transition Metal Catalysts in Organic Synthesis
Author: L. Brandsma
Publisher: Springer Science & Business Media
Total Pages: 349
Release: 2012-12-06
Genre: Science
ISBN: 3642603289

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Homogeneous catalysis is an important strategy for the synthesis of high-valued chemicals. L. Brandsma has carefully selected and checked the experimental procedures illustrating the catalytic use of copper, nickel, and palladium compounds in organic synthesis. All procedures are on a preparative scale, make economic use of solvents and catalysts, avoid toxic substances and have high yields.

Hydrogenation

Hydrogenation
Author: Iyad Karamé
Publisher: IntechOpen
Total Pages: 340
Release: 2012-10-10
Genre: Science
ISBN: 9789535107859

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The domain of catalytic hydrogenation continues to grow fast, reflecting the wide range of chemical applications that can be enhanced by the easy use of molecular hydrogen. The advances in characterization techniques and their application have improved our understanding of the catalytic processes and mechanisms occurring in both homogeneous and heterogeneous catalysis. The aim of this volume, although not exhaustive, is to provide a general overview of new progress of the hydrogenation reactions. This volume comprises a series of various contributions, as reviews or original articles, treating heterogeneously and homogeneously catalyzed hydrogenation reactions. It is composed of three parts: hydrogenation reactions in fine organic chemistry, hydrogenation reactions in environmental chemistry and renewable energy, and special topics in hydrogenation.

Unsupported Transition Metal Sulfide Catalysts for Deep Hydrodesulfurization of Hydrocarbon Fuels

Unsupported Transition Metal Sulfide Catalysts for Deep Hydrodesulfurization of Hydrocarbon Fuels
Author:
Publisher:
Total Pages: 312
Release: 2007
Genre: Catalysts
ISBN:

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The requirement of clean fuels has resulted in a continuing worldwide effort to dramatically reduce the sulfur levels. This is driving the need for more active hydrodesulfurization (HDS) catalysts. The purpose of this research is to study the potential of unsupported Mo based sulfide catalysts prepared from hydrothermal method. The unsupported catalysts exhibited the excellent activity for the simultaneous HDS of dibenzothiophene (DBT) and 4,6-dimethyldibenzothiophene (4,6-DMDBT). Activity and surface area of catalysts depend strongly upon the preparation temperature and pressure. Organic solvent added in catalyst preparation helps to improve the dispersion of the precursor molecules. The unpromoted and promoted (Co or Ni) Mo sulfide catalysts have different properties and activity. Addition of promoter decreased surface area and pore volume. TPR analysis suggested that promoter decrease metal sulfur bond strength. HRTEM and XRD results showed that the growth of catalyst particle was suppressed when promoter was added. The promoter increased HDS activity of MoS[subscript 2] and changed the contribution of the direct-desulfurization and of hydrogenation pathways. The main effect of the promoter was to increase the rate of C-S bond cleavage. The liquid-phase adsorption of DBT and 4,6-DMDBT was used to study the adsorption capacity and mechanism over the synthesized catalysts. The results showed that the promoters not only increase active site number, but also enhance activity of active sites of the Mo sulfide.