Fatigue of Structures and Materials

Fatigue of Structures and Materials
Author: J. Schijve
Publisher: Springer Science & Business Media
Total Pages: 627
Release: 2008-12-16
Genre: Science
ISBN: 1402068085

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Fatigue of structures and materials covers a wide scope of different topics. The purpose of the present book is to explain these topics, to indicate how they can be analyzed, and how this can contribute to the designing of fatigue resistant structures and to prevent structural fatigue problems in service. Chapter 1 gives a general survey of the topic with brief comments on the signi?cance of the aspects involved. This serves as a kind of a program for the following chapters. The central issues in this book are predictions of fatigue properties and designing against fatigue. These objectives cannot be realized without a physical and mechanical understanding of all relevant conditions. In Chapter 2 the book starts with basic concepts of what happens in the material of a structure under cyclic loads. It illustrates the large number of variables which can affect fatigue properties and it provides the essential background knowledge for subsequent chapters. Different subjects are presented in the following main parts: • Basic chapters on fatigue properties and predictions (Chapters 2–8) • Load spectra and fatigue under variable-amplitude loading (Chapters 9–11) • Fatigue tests and scatter (Chapters 12 and 13) • Special fatigue conditions (Chapters 14–17) • Fatigue of joints and structures (Chapters 18–20) • Fiber-metal laminates (Chapter 21) Each chapter presents a discussion of a speci?c subject.

Fatigue Testing and Analysis

Fatigue Testing and Analysis
Author: Yung-Li Lee
Publisher: Elsevier
Total Pages: 417
Release: 2011-04-18
Genre: Technology & Engineering
ISBN: 0080477690

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Fatigue Testing and Analysis: Theory and Practice presents the latest, proven techniques for fatigue data acquisition, data analysis, and test planning and practice. More specifically, it covers the most comprehensive methods to capture the component load, to characterize the scatter of product fatigue resistance and loading, to perform the fatigue damage assessment of a product, and to develop an accelerated life test plan for reliability target demonstration. This book is most useful for test and design engineers in the ground vehicle industry. Fatigue Testing and Analysis introduces the methods to account for variability of loads and statistical fatigue properties that are useful for further probabilistic fatigue analysis. The text incorporates and demonstrates approaches that account for randomness of loading and materials, and covers the applications and demonstrations of both linear and double-linear damage rules. The reader will benefit from summaries of load transducer designs and data acquisition techniques, applications of both linear and non-linear damage rules and methods, and techniques to determine the statistical fatigue properties for the nominal stress-life and the local strain-life methods. Covers the useful techniques for component load measurement and data acquisition, fatigue properties determination, fatigue analysis, and accelerated life test criteria development, and, most importantly, test plans for reliability demonstrations Written from a practical point of view, based on the authors' industrial and academic experience in automotive engineering design Extensive practical examples are used to illustrate the main concepts in all chapters

Fatigue Behavior Under Multiaxial Stress States Including Notch Effects and Variable Amplitude Loading

Fatigue Behavior Under Multiaxial Stress States Including Notch Effects and Variable Amplitude Loading
Author: Nicholas R. Gates
Publisher:
Total Pages: 747
Release: 2016
Genre: Materials
ISBN:

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The central objective of the research performed in this study was to be able to better understand and predict fatigue crack initiation and growth from stress concentrations subjected to complex service loading histories. As such, major areas of focus were related to the understanding and modeling of material deformation behavior, fatigue damage quantification, notch effects, cycle counting, damage accumulation, and crack growth behavior under multiaxial nominal loading conditions. To support the analytical work, a wide variety of deformation and fatigue tests were also performed using tubular and plate specimens made from 2024-T3 aluminum alloy, with and without the inclusion of a circular through-thickness hole. However, the analysis procedures implemented were meant to be general in nature, and applicable to a wide variety of materials and component geometries. As a result, experimental data from literature were also used, when appropriate, to supplement the findings of various analyses. Popular approaches currently used for multiaxial fatigue life analysis are based on the idea of computing an equivalent stress/strain quantity through the extension of static yield criteria. This equivalent stress/strain is then considered to be equal, in terms of fatigue damage, to a uniaxial loading of the same magnitude. However, it has often been shown, and was shown again in this study, that although equivalent stress- and strain-based analysis approaches may work well in certain situations, they lack a general robustness and offer little room for improvement. More advanced analysis techniques, on the other hand, provide an opportunity to more accurately account for various aspects of the fatigue failure process under both constant and variable amplitude loading conditions. As a result, such techniques were of primary interest in the investigations performed. By implementing more advanced life prediction methodologies, both the overall accuracy and the correlation of fatigue life predictions were found to improve for all loading conditions considered in this study. The quantification of multiaxial fatigue damage was identified as being a key area of improvement, where the shear-based Fatemi-Socie (FS) critical plane damage parameter was shown to correlate all fully-reversed constant amplitude fatigue data relatively well. Additionally, a proposed modification to the FS parameter was found to result in improved life predictions in the presence of high tensile mean stress and for different ratios of nominal shear to axial stress. For notched specimens, improvements were also gained through the use of more robust notch deformation and stress gradient models. Theory of Critical Distances (TCD) approaches, together with pseudo stress-based plasticity modeling techniques for local stress-strain estimation, resulted in better correlation of multiaxial fatigue data when compared to traditional approaches such as Neuber's rule with fatigue notch factor. Since damage parameters containing both stress and strain terms, such as the FS parameter, are able to reflect changes in fatigue damage due to transient material hardening behavior, this issue was also investigated with respect to its impact on variable amplitude life predictions. In order to ensure that material deformation behavior was properly accounted for, stress-strain predictions based on an Armstrong-Frederick-Chaboche style cyclic plasticity model were first compared to results from deformation tests performed under a variety of complex multiaxial loading conditions. The model was simplified based on the assumption of Masing material behavior, and a new transient hardening formulation was proposed so that all modeling parameters could be determined from a relatively limited amount of experimental data. Overall, model predictions were found to agree fairly well with experimental results for all loading histories considered. Finally, in order to evaluate life prediction procedures under realistic loading conditions, variable amplitude fatigue tests were performed using axial, torsion, and combined axial-torsion loading histories derived from recorded flight test data on the lower wing skin area of a military patrol aircraft (tension-dominated). While negligible improvements in life predictions were obtained through the consideration of transient material deformation behavior for these histories, crack initiation definition was found to have a slightly larger impact on prediction accuracy. As a result, when performing analyses using the modified FS damage parameter, transient stress-strain response, and a 0.2 mm crack initiation definition, nearly all variable amplitude fatigue lives, for un-notched and notched specimens, were predicted within a factor of 3 of experimental results. However, variable amplitude life predictions were still more non-conservative than those observed for constant amplitude loading conditions. Although there are numerous factors which could have contributed to this non-conservative tendency, it was determined that some of the error may have resulted from inaccuracies in life prediction curves, the modeling of material deformation behavior, the consideration of normal-shear stress/strain interaction effects, and/or linear versus nonlinear damage accumulation. In addition to crack initiation, fatigue crack growth behavior was also of interest for all tests performed in this study. Constant amplitude crack growth in notched specimens was observed to be a primarily mode I process, while cracks in un-notched specimens were observed to propagate on maximum shear planes, maximum tensile planes, or a combination of both. Specialized tests performed using precracked tubular specimens indicated that the preferred growth mode was dependent on friction and roughness induced closure effects at the crack interface. As a result, a simple model was proposed to account for frictional attenuation based on the idea that crack face interaction reduces the effective stress intensity factor (SIF) by allowing a portion of the nominally applied loading to be transferred through the crack interface. Crack path/branching, growth life, and growth rate predictions based on the proposed model were all shown to agree relatively well with the experimentally observed trends for all loading conditions considered. For notched specimen fatigue tests, although crack growth was observed to be mode I-dominated, constant amplitude crack growth rates under multiaxial nominal stress states were observed to be higher than those for uniaxial loading at the same SIF range. While T-stress corrections were able to account for this difference in some cases, growth rates for pure torsion loading still had the tendency to be higher than those for uniaxial loading. Additionally, using short crack models to account for stress concentration and initial crack geometry effects was found to improve growth rate correlations in the notch affected zone. For 90° out-of-phase loading conditions, small crack growth appeared to have been dominated by the mode I loading from the axial component of the applied stress, but as cracks grew, they turned, and mode I SIF range alone was unable to successfully correlate crack growth rate data. Finally, for variable amplitude crack growth, two state-of-the-art analysis models, UniGrow and FASTRAN, were used to predict crack growth behavior for the notched specimens tested in this study. UniGrow is based on the idea that residual stress distributions surrounding the crack tip are responsible for causing load sequence effects, while FASTRAN attributes these effects to varying degrees of plasticity induced closure in the crack wake. While both models were able to predict nearly all uniaxial constant amplitude crack growth lives within a factor of 3 of experimental results, they both produced conservative predictions under uniaxial variable amplitude loading conditions. For variable amplitude torsion and combined axial-torsion crack growth, however, the degree of conservatism in these predictions was found to reduce. This was attributed to an increase in experimental growth rates due to multiaxial stress states effects, which are not accounted for in either UniGrow or FASTRAN. By comparing differences in crack growth life between tests performed using full and edited versions of the same loading history, it was found that FASTRAN was generally better able to account for the effects of small cycles and/or changes in loading history profile. Additionally, initial crack geometry assumptions were found to have a fairly significant impact on analysis results for the specimen geometry considered in this study.

Fatigue Testing and Analysis of Results

Fatigue Testing and Analysis of Results
Author: W. Weibull
Publisher: Elsevier
Total Pages: 322
Release: 2013-10-22
Genre: Technology & Engineering
ISBN: 1483154165

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Fatigue Testing and Analysis of Results discusses fundamental concepts of fatigue testing and results analysis. The book begins with a description of the symbols and nomenclature selected for the present book, mainly those proposed by the ASTM Committee E-9 on Fatigue. Fatigue testing methods are then discussed including routine tests, short-life and long-life tests, cumulative-damage tests, and abbreviated and accelerated tests. Separate chapters cover fatigue testing machines and equipment; instruments and measuring devices; and test pieces used in fatigue testing. The factors affecting test results are considered, including material, types of stressing, test machine, environment, and testing technique. The final two chapters cover the planning of test programs and the presentation of results. Test program planning involves the statistical design of a test series; specification and sampling of test pieces; and choice of test pieces, testing machines, and test conditions. The chief purpose of most fatigue tests is the experimental determination of the relation between the endurance and the magnitude of the applied stress range for the material and the specimen under consideration, and final results can be condensed into a table, graph, or analytical expression.

Fracture and Fatigue of Welded Joints and Structures

Fracture and Fatigue of Welded Joints and Structures
Author: K Macdonald
Publisher: Elsevier
Total Pages: 353
Release: 2011-04-19
Genre: Technology & Engineering
ISBN: 0857092502

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The failure of any welded joint is at best inconvenient and at worst can lead to catastrophic accidents. Fracture and fatigue of welded joints and structures analyses the processes and causes of fracture and fatigue, focusing on how the failure of welded joints and structures can be predicted and minimised in the design process. Part one concentrates on analysing fracture of welded joints and structures, with chapters on constraint-based fracture mechanics for predicting joint failure, fracture assessment methods and the use of fracture mechanics in the fatigue analysis of welded joints. In part two, the emphasis shifts to fatigue, and chapters focus on a variety of aspects of fatigue analysis including assessment of local stresses in welded joints, fatigue design rules for welded structures, k-nodes for offshore structures and modelling residual stresses in predicting the service life of structures. With its distinguished editor and international team of contributors, Fracture and fatigue of welded joints and structures is an essential reference for mechanical, structural and welding engineers, as well as those in the academic sector with a research interest in the field. Analyses the processes and causes of fracture and fatigue, focusing predicting and minimising the failure of welded joints in the design process Assesses the fracture of welded joints and structure featuring constraint-based fracture mechanics for predicting joint failure Explores specific considerations in fatigue analysis including the assessment of local stresses in welded joints and fatigue design rules for welded structures

Fatigue of Materials and Structures

Fatigue of Materials and Structures
Author: Claude Bathias
Publisher: John Wiley & Sons
Total Pages: 415
Release: 2013-03-04
Genre: Technology & Engineering
ISBN: 1118623371

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The design of mechanical structures with improved and predictable durability cannot be achieved without a thorough understanding of the mechanisms of fatigue damage and more specifically the relationships between the microstructure of materials and their fatigue properties. Written by leading experts in the field, this book (which is complementary to Fatigue of Materials and Structures: Application to Damage and Design, also edited by Claude Bathias and André Pineau), provides an authoritative, comprehensive and unified treatment of the mechanics and micromechanisms of fatigue in metals, polymers and composites. Each chapter is devoted to one of the major classes of materials or to different types of fatigue damage, thereby providing overall coverage of the field. The book deals with crack initiation, crack growth, low-cycle fatigue, gigacycle fatigue, shorts cracks, fatigue micromechanisms and the local approach to fatigue damage, corrosion fatigue, environmental effects and variable amplitude loadings, and will be an important and much used reference for students, practicing engineers and researchers studying fracture and fatigue in numerous areas of mechanical, structural, civil, design, nuclear, and aerospace engineering as well as materials science.

Automation in Fatigue and Fracture

Automation in Fatigue and Fracture
Author: C. Amzallag
Publisher: ASTM International
Total Pages: 668
Release: 1994
Genre: Fracture mechanics
ISBN: 0803119852

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