Effect of Composition in As-Cast and Homogenized Al-Si-Cu Alloys

Effect of Composition in As-Cast and Homogenized Al-Si-Cu Alloys
Author: Ashrafi Ehsan Ahmed
Publisher: LAP Lambert Academic Publishing
Total Pages: 84
Release: 2014-08-04
Genre:
ISBN: 9783659580567

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Aluminium alloys with a wide range of properties are used in engineering structures. These properties can be largely modified by changing the alloy composition and by cold working. Si, Cu, Zn and Mg are the most commonly used alloying elements in aluminium, which have sufficient solid solubility. The as-cast microstructure of cast aluminium alloys normally displays significant segregation and supersaturation. For this, homogenization of aluminium alloys is often done to improve workability and mechanical properties. This book is based on the research about influence of Cu content, cold working and homogenization in Al-Si alloys. The effects were analysed using microstructure study, phase-property modelling, image analysis and hardness measurement. This work should help researchers and metallurgists who are working on modification of alloy properties. Also it will help students who have keen interest in study of microstructure, modelling and image analysis.

Fundamentals of Aluminium Metallurgy

Fundamentals of Aluminium Metallurgy
Author: Roger Lumley
Publisher: Elsevier
Total Pages: 862
Release: 2010-11-25
Genre: Technology & Engineering
ISBN: 0857090259

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Aluminium is an important metal in manufacturing, due to its versatile properties and the many applications of both the processed metal and its alloys in different industries. Fundamentals of aluminium metallurgy provides a comprehensive overview of the production, properties and processing of aluminium, and its applications in manufacturing industries. Part one discusses different methods of producing and casting aluminium, covering areas such as casting of alloys, quality issues and specific production methods such as high-pressure diecasting. The metallurgical properties of aluminium and its alloys are reviewed in Part two, with chapters on such topics as hardening, precipitation processes and solute partitioning and clustering, as well as properties such as fracture resistance. Finally, Part three includes chapters on joining, laser sintering and other methods of processing aluminium, and its applications in particular areas of industry such as aerospace. With its distinguished editor and team of expert contributors, Fundamentals of aluminium metallurgy is a standard reference for researchers in metallurgy, as well as all those involved in the manufacture and use of aluminium products. Provides a comprehensive overview of the production, properties and processing of aluminium, and its applications in manufacturing industries Considers many issues of central importance in aluminium production and utilization considering quality issues and design for fatigue growth resistance Metallurgical properties of aluminium and its alloys are further explored with particular reference to work hardening and applications of industrial alloys

Light Alloys

Light Alloys
Author: Ian Polmear
Publisher: Elsevier
Total Pages: 437
Release: 2005-11-11
Genre: Technology & Engineering
ISBN: 0080496105

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The definitive overview of the science and metallurgy of aluminum, magnesium, titanium and beryllium alloys, this is the only book available covering the background materials science, properties, manufacturing processes and applications of these key engineering metals in a single accessible volume. Use of these metals is now more widespread than ever, and they are routinely found in motor vehicles and aircraft. New material includes materials characteristics and applications; heat treatment properties; fabrication; microstructure/property relationships; new applications and processes. The definitive single volume overview New material on processing, characteristics and applications of these essential metals Covers the latest applications and processes in the auto and aero industries

Aluminum

Aluminum
Author: John E. Hatch
Publisher: ASM International
Total Pages: 433
Release: 1984-01-01
Genre: Technology & Engineering
ISBN: 1615031693

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A collective effort of 53 recognized experts on aluminum and aluminum alloys. This book is a joint venture by world-renowned authorities and the Aluminum Association Inc. and ASM International.

Effect of Alloy Composition on the Hot Deformation Behavior, Extrudability and Mechanical Properties of AA6XXX Aluminum Alloys

Effect of Alloy Composition on the Hot Deformation Behavior, Extrudability and Mechanical Properties of AA6XXX Aluminum Alloys
Author: Daniel Oghenekewhe Odoh
Publisher:
Total Pages: 138
Release: 2017
Genre: Aluminum alloys
ISBN:

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As automotive companies adjust to stricter environmental legislations, there is increased interest in the application of high specific strength alloys such as the AA6xxx aluminum alloys. In the near term, light weighting of vehicles through the use of high strength aluminum alloys is one solution to improve fuel efficiency. This research was performed to help understand the extrudability of some Al-Mg-Si alloys as well as the effect of extrusion conditions on final mechanical properties. The alloys studied were designed by General Motors (GM) and include variations in the Mg, Si and Cr contents. The research is primarily experimental in nature and consisted of measuring and modelling the hot flow stress behaviour of these alloys, performing both laboratory scale and industrial extrusion trials as well as mechanical and microstructural characterization of the extruded materials. The well-known Sellars-Tegart model was applied in development of constitutive equations for predicting the hot flow stress behavior of Al-Mg-Si alloys. The influence of hold time on Mg-Si solute content level during pre-deformation heating of an as-cast and homogenized Al-Mg-Si alloy was determined and the Mg-Si solute content (X) integrated into a constitutive equation for predicting the alloy's flow stress behavior during hot compression testing. The constitutive model predictions were observed to agree well with experimental data for the aluminum alloys tested in this research. The effect of extrusion processing condition, alloy composition and aging time on the extrudability, mechanical properties and fracture morphology as well as microstructure of Al-Mg-Si alloys was studied. The extrudability of the Al-Mg-Si alloys was observed to reduce with an increase in the Mg-Si content, presence of 0.2 wt % Cr and reduction in extrusion temperature. For laboratory extrusion trials, peripheral coarse grains were not observed in alloys containing Cr and Mn. The strength property in the T4, T5 and T6 conditions was observed to increase with Mg-Si content while 0.2 wt % Cr addition favors improved ductility. The alloys containing Cr were observed to exhibit ductile dimple fracture and a transgranular morphology while an intergranular fracture was observed in the Al-Mg-Si alloys with no Cr content. The strain rate sensitivity and anisotropic behaviors of an Al-Mg-Si alloy were determined by performing quasi-static tensile test at 0.001, 0.01 and 0.1 s-1 on heat treated (T4 and T6) profiles extruded in industrial scale extrusion equipment. The T4 alloy samples were observed to exhibit reduced anisotropic behavior in comparison with T6 samples. In this thesis, a more effective constitutive model for predicting the hot flow stress behavior of Al-Mg-Si alloys has been developed. The developed constitutive relation can be an effective tool for modeling forming processes such as extrusion and rolling, Also, a systematic through process (from extrusion processing to aging) investigation of the effect of alloy composition, extrusion and aging conditions on the final mechanical properties of Al-Mg-Si alloys has been performed.

Casting Aluminum Alloys

Casting Aluminum Alloys
Author: Michael V Glazoff
Publisher: Elsevier
Total Pages: 545
Release: 2010-07-07
Genre: Technology & Engineering
ISBN: 0080550231

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Casting Aluminum Alloys summarizes research conducted at Moscow Institute of Steel and Alloy during many decades in part together with Alcoa Inc. The research covered areas of the structure, properties, thermal resistance, corrosion and fatigue of aluminum alloys in industrial manufacturing. Emphasis on interconnection among phase equilibria, thermodynamics and microstructure of alloys Systematic overview of all phase diagrams with Al that are important for the development of casting aluminium alloys Diagrams ("processing windows") of important technological properties such as castability, molten metal fluidity, tendency to hot pre-solidification cracking, porosity Mathematical models for alloy mechanical properties facilitating the down-selection of best prospect candidates for new alloy development New principles of design of eutectic casting aluminium alloys Examples of successful novel casting alloy development, including alloys for high-strength applications, alloys with transition metals, and novel alloys utilizing aluminium scrap

Materials, Design and Manufacturing for Lightweight Vehicles

Materials, Design and Manufacturing for Lightweight Vehicles
Author: P.K. Mallick
Publisher: Elsevier
Total Pages: 382
Release: 2010-03-01
Genre: Technology & Engineering
ISBN: 1845697820

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Research into the manufacture of lightweight automobiles is driven by the need to reduce fuel consumption to preserve dwindling hydrocarbon resources without compromising other attributes such as safety, performance, recyclability and cost. Materials, design and manufacturing for lightweight vehicles will make it easier for engineers to not only learn about the materials being considered for lightweight automobiles, but also to compare their characteristics and properties.Part one discusses materials for lightweight automotive structures with chapters on advanced steels for lightweight automotive structures, aluminium alloys, magnesium alloys for lightweight powertrains and automotive structures, thermoplastics and thermoplastic matrix composites and thermoset matrix composites for lightweight automotive structures. Part two reviews manufacturing and design of lightweight automotive structures covering topics such as manufacturing processes for light alloys, joining for lightweight vehicles, recycling and lifecycle issues and crashworthiness design for lightweight vehicles.With its distinguished editor and renowned team of contributors, Materials, design and manufacturing for lightweight vehicles is a standard reference for practicing engineers involved in the design and material selection for motor vehicle bodies and components as well as material scientists, environmental scientists, policy makers, car companies and automotive component manufacturers. Provides a comprehensive analysis of the materials being used for the manufacture of lightweight vehicles whilst comparing characteristics and properties Examines crashworthiness design issues for lightweight vehicles and further emphasises the development of lightweight vehicles without compromising safety considerations and performance Explores the manufacturing process for light alloys including metal forming processes for automotive applications