Effect of Carbon Filler Characteristics on the Electrical Properties of Conductive Polymer Composites Possessing Segregated Network Microstructures

Effect of Carbon Filler Characteristics on the Electrical Properties of Conductive Polymer Composites Possessing Segregated Network Microstructures
Author: Laurissa Alia Prystaj
Publisher:
Total Pages:
Release: 2008
Genre: Carbon-black
ISBN:

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This thesis focused on making composites consisting of a polymethylmethacrylate matrix, with various carbon fillers. The fillers that were examined were 3 different carbon blacks: N-550, N-772 and pureblack, and short multi-wall carbon nano-tubes. The carbon fillers were coated onto the polymethylmethacrylate, and compression molded in order to form a segregated microstructure. The goal of this thesis is to compare the electrical and optical properties of the composites consisting of a segregated microstructure, containing various carbon fillers. Scanning electron microscopy was used to investigate the fracture surface of the composites. Impedance Spectroscopy measured the electrical response of the material, and was used to determine the conductivity and dielectric properties of the composites and estimate the percolation threshold. The multi-wall carbon nano-tubes were found to have the lowest percolation threshold, due to their rod like structure. All of the carbon black fillers displayed similar characteristics in their conductivity and dielectric properties. As the filler content increased, the conductivity and the dielectric constant of the composites increased.

Effect of Composite Microstructure on Electrical and Mechanical Properties of Poly(vinyl Acetate) Composites with Carbon Black and Clay

Effect of Composite Microstructure on Electrical and Mechanical Properties of Poly(vinyl Acetate) Composites with Carbon Black and Clay
Author: Sethu M. Miriyala
Publisher:
Total Pages:
Release: 2010
Genre:
ISBN:

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The electrical and mechanical behavior of carbon black filled poly(vinyl acetate) latex-based and solution-based polymer composites was examined. A set of experiments were performed to distinguish composites with a segregated network (emulsion-based) from those with random dispersion (solution-based) of the filler. The percolation thresholds for the emulsion-based composites were near 1.2 vol% carbon black, while the solution-based composites were around 8.2 vol% carbon black. This difference is due to the segregated network formation, which leads to excluded volume effects in emulsion-based systems. This excluded volume created by the solid polymer particles forces the carbon black particles into conductive pathways at low concentration. In the solution-based case, fully solvated polymer results in a random dispersion of carbon black. The segregated network composite also shows significant improvement in both electrical conductivity and storage modulus with low carbon black loading, while the solution-based composite achieves significant property enhancements at higher carbon black loading because of the greater percolation threshold. The effect of clay in both emulsion and solution-based composites with carbon black was also studied by preparing composites with three clay concentrations (0.2, 0.4 and 2 wt%). In emulsion-based composites, low clay concentration reduced the percolation threshold from 1.2 vol% to 0.8 vol% carbon black, but with solution-based composites clay increased the percolation threshold from 8.2 vol% to 11.7 vol% carbon black. It is assumed that clay helps to force the carbon black particles into the conductive pathways in the emulsion-based composites. In solution-base composites, clay improves the dispersion of carbon black, thereby destroying the carbon black network and reducing conductivity and storage modulus. The storage modulus in emulsion-based composites improved with 0.2 wt% clay but greater clay concentration resulted in a drop in modulus due to porosity from excess excluded volume effects.

Structure and Properties of Additive Manufactured Polymer Components

Structure and Properties of Additive Manufactured Polymer Components
Author: Klaus Friedrich
Publisher: Woodhead Publishing
Total Pages: 462
Release: 2020-06-18
Genre: Technology & Engineering
ISBN: 0128196831

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Structure and Properties of Additive Manufactured Polymer Components provides a state-of-the-art review from leading experts in the field who discuss key developments that have appeared over the last decade or so regarding the use of additive manufacturing (AM) methods in the production of neat and reinforced polymeric components. A major focus is given to materials science aspects, i.e., how the quality of the polymer preforms, the parameters of the chosen AM method, and how these factors can affect the microstructure and properties of the final product. The book not only covers production technologies and the relationship between processing, microstructure and fundamental properties of the produced parts, but also gives readers ideas on the use of AM polymer parts in medicine, automotive, aerospace, tribology, electronics, and more. Focuses on industrial aspects and applications Dedicated purely to recent advances in polymer composite additive manufacturing Emphasizes processing, structure and property relationships

Electrical Conductivity in Polymer-Based Composites

Electrical Conductivity in Polymer-Based Composites
Author: Reza Taherian
Publisher: William Andrew
Total Pages: 432
Release: 2018-11-30
Genre: Technology & Engineering
ISBN: 012812542X

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Electrical Conductivity in Polymer-Based Composites: Experiments, Modelling and Applications offers detailed information on all aspects of conductive composites. These composites offer many benefits in comparison to traditional conductive materials, and have a broad range of applications, including electronic packaging, capacitors, thermistors, fuel cell devices, dielectrics, piezoelectric functions and ferroelectric memories. Sections cover the theory of electrical conductivity and the different categories of conductive composites, describing percolation threshold, tunneling effect and other phenomena in the field. Subsequent chapters present thorough coverage of the key phases in the development and use of conductive composites, including manufacturing methods, external parameters, applications, modelling and testing methods. This is an essential source of information for materials scientists and engineers working in the fields of polymer technology, processing and engineering, enabling them to improve manufacture and testing methods, and to benefit fully from applications. The book also provides industrial and academic researchers with a comprehensive and up-to-date understanding of conductive composites and related issues. Explains the methods used in the manufacture and testing of conductive composites, and in the modeling of electrical conductivity Contains specialized information on the full range of applications for conductive composites, including conductive adhesives or pastes Brings scientists, engineers and researchers up-to-date with the latest advances in the field

Effect of Carbon Nanofillers on the Microstructure and Electromechanical Properties of Electroactive Polymers

Effect of Carbon Nanofillers on the Microstructure and Electromechanical Properties of Electroactive Polymers
Author: Nirmal Sigamani
Publisher:
Total Pages:
Release: 2015
Genre:
ISBN:

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Both ionic and electronic electroactive polymers (EAPs) have displayed great potential as actuators. Current ionic EAPs have limited practical application due to their slow response time and their low blocked force; furthermore, their ion transport-based mechanism necessitates the presence of an electrolyte, which complicates issues of packaging and device lifetime. On the other hand, despite the advantages of electronic EAPs such as their efficient electromechanical coupling and relatively rapid response time, there are major obstacles blocking their transition to application as well; most notably, they require high actuation voltages (threshold voltage needed to generate electroactive strain) and they have low blocked stress (the stress at which the actuator stops moving). Hence, the main objective of this study was to develop a new kind of polymer nanocomposite for actuator applications that would exhibit simultaneous improvement in both electromechanical response and strain energy density. To fulfill this objective, existing PVDF-based electroactive polymers were modified using different types of carbon nanofillers. An effort was made to observe the impact of these nanofillers on the microstructure of the polymer that would then lead to a better understanding of the maximum possible improvement of the electromechanical response. As a first step, we investigated the impact of the 2-dimensional GO and reduced GO on the electromechanical response of PVDF, a polar polymer. The 1 wt % reduced-GO-PVDF nanocomposites showed a tremendous improvement in dielectric permittivity and electrical conductivity. The dielectric permittivity at 1 KHz increased almost eight fold, while the electrical conductivity showed an increase of four orders of magnitude in comparison to the corresponding values for the unmodified PVDF. The reduced GO-PVDF polymer films showed a bending actuation response with a DC electric field, thus demonstrating its potential as EAP. The mechanism responsible for this bending actuation response is determined to be electrostriction, because the strain (S11) exhibited a quadratic response with the applied electric field while Joule heating and Maxwell stress effects were shown to be negligible. The coefficient of electrostriction value (M1133) for the 1 wt % reduced GO-PVDF was found to be 1.7 x 10-16 (m2/V2), which is higher than that for most of the existing electrostrictive polymers like polyurethane and PVDF TrFE CTFE terpolymer, whose values lie in the range of 14 x 10-18 (m2/V2) to 8 x 10-18 (m2/V2). Although coefficient of electrostriction of reduced GO-PVDF is higher than most of the existing electroactive polymers, the relatively high electrical conductivity and low breakdown limits their use for practical applications. So next step was to exploit the advantages of a conductive carbon nanostructure while controlling its network to better impact its electrical properties which could also lead to higher breakdown strength. To achieve this, the impact of the hybridization between SWNT and GO on the microstructure and the electrical properties of PVDF was studied. Increasing the content of insulative GO helped to disrupt the percolated network of the SWNT, lowering the electrical conductivity and dielectric loss. The synergistic effect of the hybrid nanofillers on the microstructure of PVDF was then analyzed. The hybrid nanofillers had a favorable influence on crystallization, leading to a higher degree of crystallinity. Enhancement in the ferroelectric strain for the stretched nanocomposite was observed. Due to the hybridization of SWNT and GO and subsequent stretching, a high dielectric breakdown strength of 140 MV/m was found for a nanocomposite with a 0.25 wt % SWNT and 0.25 wt % GO compared to 0.6 MV/m for 0.25wt% SWNT-PVDF.Based on the promising impact of hybrid nanofillers on the ferroelectric polymer PVDF, a similar polymer with a relaxor ferroelectric character is considered owing to its higher inherent electroactive response and higher breakdown strength. Given that it is not broadly studied, there was a need to understand structure-property relationship of the PVDF TrFE CTFE terpolymer. Hence, the effect of processing conditions (such as annealing times and isothermal crystallization temperatures) on the microstructure and the subsequent electromechanical properties were analyzed. This structure-property analysis helped to understand the relation between the different types of crystalline phases and the degrees of crystallinity as well as to observe crystal sizes as they relate to the electric field induced strain. It was found that a higher degree of crystallinity was required to achieve a higher strain; at the same time, if the average crystal sizes are high, then the crystals act as a hindrance to random dipole movement and thus detrimentally affect the electroactive strain. Next, with the better understanding about the structure-property of terpolymers, the effect of adding SWNTs was investigated. The dispersion of the SWNT terpolymer nanocomposites using both physical dispersion and chemical dispersion (APS modification) was studied. The APS modification helped to achieve a good dispersion in the nanocomposites, which delayed the percolation of the SWNT network, leading to a low dielectric loss and low electrical conductivity. The inclusion of SWNT-APS also changed the microstructure of terpolymers; these films showed a lower % crystallinity compared to that for pure terpolymer and low proportion of [alpha]-phase, especially at lower weight fractions of SWNT-APS. As a final step, the effect of the hybrid SWNT/GO on both microstructure and electromechanical properties of the terpolymer were studied. The hybrid nanofillers were chemically modified to form a covalent bond between them to improve their interaction. The morphology of the hybrid nanofillers after the chemical modification was studied for two different chemical modification routes: one using thionyl chloride, other using NHS and EDAC as catalysts. Of the two methods, the NHS and EDAC catalyst method showed a strong uniform interaction, confirmed by SEM images and FTIR results, with a shift in the peak to 1630 cm-1. Finally, the effect of hybrid SWNT and GO on the electromechanical properties were studied and, interestingly, the hybrid terpolymer nanocomposite film showed a lower electroactive strain compared to pure terpolymer at the same applied electric field. WAXS and DSC results suggest that this reduction is partly due to the change in the crystallinity and to the SWNT hindrance effect on the crystalline phase transformation which is responsible for the electroactive strain. In this dissertation, it was successfully shown that using hybrid SWNT-GO both high coefficient of electrostriction (increase by 60 %) and high breakdown strength (140 MV/m) can be achieved by exploiting the actuation capabilities of SWNT in PVDF while GO acted as insulative filler. Also, the type of the fillers in the nanocomposites route had a strong influence on the actuation mechanism of relaxor ferroelectric polymers. The microstructure-property study highlights the importance of choosing the right type of nanofillers for further advancement in the field of EAPs.

Carbon Nanotube-Polymer Composites

Carbon Nanotube-Polymer Composites
Author: Dimitrios Tasis
Publisher: Royal Society of Chemistry
Total Pages: 293
Release: 2015-11-09
Genre: Technology & Engineering
ISBN: 1782625828

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Chemically-modified carbon nanotubes (CNTs) exhibit a wide range of physical and chemical properties which makes them an attractive starting material for the preparation of super-strong and highly-conductive fibres and films. Much information is available across the primary literature, making it difficult to obtain an overall picture of the state-of-the-art. This volume brings together some of the leading researchers in the field from across the globe to present the potential these materials have, not only in developing and characterising novel materials but also the devices which can be fabricated from them. Topics featured in the book include Raman characterisation, industrial polymer materials, actuators and sensors and polymer reinforcement, with chapters prepared by highly-cited authors from across the globe. A valuable handbook for any academic or industrial laboratory, this book will appeal to newcomers to the field and established researchers alike.

Manipulation of Carbon Nanoparticles in Composites for Improved Electrical Properties

Manipulation of Carbon Nanoparticles in Composites for Improved Electrical Properties
Author: Manuel Maria Vilão Cruz Gião Morais
Publisher: Fraunhofer Verlag
Total Pages: 148
Release: 2021-01-27
Genre:
ISBN: 9783839616857

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In this work, the electrical properties of epoxy nanocomposites with carbon nanoparticles as conductive filler are investigated for different processing conditions. Compared to a classical shaping process for epoxy materials, the application of electric fields during the curing process is used as an additional process parameter. Electric fields are applied to the nanocomposites during curing, influencing the electrical properties of the final material by inducing polarization and dipole interactions between the conductive particles (dielectrophoresis), leading to a new micro- and nanostructure of the conductive network. This phenomenon is studied for a system of single-wall carbon nanotube and the impact of processing parameters on the electrical response of the system is evaluated. A scalable process based on resin transfer moulding for producing nanocomposites under electric fields is developed. This processing technique presents promising results for enhancing and tailoring the electrical conductivity of polymer nanocomposites.

Carbon-Based Conductive Polymer Composites

Carbon-Based Conductive Polymer Composites
Author: Dong Xiang
Publisher: CRC Press
Total Pages: 177
Release: 2023-02-10
Genre: Technology & Engineering
ISBN: 100083123X

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Carbon nanomaterials can transfer their excellent electrical conductivity to polymers while enhancing or maintaining their original mechanical properties. Conductive polymer composites based on carbon nanomaterials are finding increasing applications in aerospace, automotive, and electronic industries when flexibility or lightweight is required. Carbon-Based Conductive Polymer Composites: Processing, Properties, and Applications in Flexible Strain Sensors summarizes recent remarkable achievements in the processing–structure–property relationship of conductive polymer composites based on carbon nanomaterials. It also discusses research developments for their application in flexible strain sensors and novel processing methods like additive manufacturing. Presents the state of the art in conductive composite materials and their application in flexible strain sensors. Uniquely combines the processing, structure, properties, and applications of conductive polymer composites. Integrates theory and practice. Benefits plastics converters who wish to take full advantage of the potential of conductive plastic materials. This book is written for material scientists and engineers researching and applying these advanced materials for a variety of applications.