MEMS Based Fabry Perot Pressure Sensor and Non-adhesive Integration on Optical Fiber by Anodic Bonding

MEMS Based Fabry Perot Pressure Sensor and Non-adhesive Integration on Optical Fiber by Anodic Bonding
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Release: 2004
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Optical pressure sensor based on the principle of Fabry Perot interferometry have been developed and fabricated using the technique of silicon-to-silicon anodic bonding. This MEMS based Fabry Perot pressure sensor is then integrated onto an optical fiber by a novel technique of anodic bonding. In this novel technique of anodic bonding we use ultra6thin silicon of thickness 10æm to bond the optical fiber to the sensor. Tensile bond strength measurements are performed to characterize the fiber to silicon bond as a function of bonding temperature. The ultra-thin silicon plays the role of a stress reducing layer which helps bonding an optical fiber to silicon having conventional thickness. The pressure sensing membrane is formed by 8æm thick ultra-thin silicon which allows having membrane with uniform thickness over the entire wafer and eliminates the need for bulk etching. The pressure sensor integrated onto an optical fiber is tested for static response and for response with change in ambient temperature. The sensor response changes with the temperature due to change in the physical dimension of the sensor. Also, the effect of multimode fiber on the fringe visibility of the interferometer is studied. The fringe visibility of the sensor is lower than the theoretical fringe visibility due to the fact that one of the mirrors of the Fabry Perot interferometer formed by silicon membrane is not flat but a curved surface.

Study of a MEMS Fiber-optic Pressure Sensor Based on Optical Interferometry

Study of a MEMS Fiber-optic Pressure Sensor Based on Optical Interferometry
Author: Pedro Cordero Meza
Publisher:
Total Pages: 63
Release: 2017
Genre: Interferometry
ISBN:

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The main focus of this thesis is the development of a MEMS optical pressure sensor capable of giving real-time, accurate measurements to a mid-high pressure range. Some traditional devices for acquisition of parameters such as pressure or temperature have proven to be insufficient to the demands of the markets of research and manufacturing. State-of-the-art sensing technology has led to the construction of more reliable configurations that push the limits of traditional devices. Using micro-machined components is a suitable approach for applications that show restrictions just as limited space, noise measurement or interference created by the inaccuracy of electronic components that are not suited to be in close contact with the sensing medium. A study of the current optical based technologies revealed the current use of extrinsic Fabry - Perot interferometers in the fields of medical, biotechnological and industrial applications. Each field presents a general specific limitation, given the nature of its environment. These mostly include low pressure and temperature ranges, non-protected sensors or super sensitive, expensive devices., The operation of this sensor comprises a non-emissive, optically powered device that shows precision measurements and immunity to electromagnetic interference. Tested over a mid-high pressure range that shows a 20% improvement over the devices found in literature. This sensor is the result of the coupling of a multimode silica optical fiber, a MEMS pressure sensor with a thin silicon film and a stainless steel housing for packaging. A theoretical analysis and response simulations were used previous and along the process of construction and testing of the device. This analysis was followed by an assessment on the materials that were suitable for the assembling of the device, plus the pertinent modifications for each component that allowed a proper coupling. Several tests were done previous to the final assembly of the device, where calibration, alignment and limitations of the device were studied previous to determine the sensor's response. The experiments were done at the SimsLab of the University of Waterloo, using a pressure chamber with direct connection to the housing of the sensor to avoid pressure leaks. The sensor's properties include a silicon thin film with a thickness of 34 micrometers, an optical fiber with a core diameter of 125 micrometers, protected by a ceramic ferrule to provide stability and rigidity to the fiber. The fiber is part of a coupler that splits the optical signal between the input and output beams. The output leg of the coupler then sends the information to an OSI (Optical Sensor Interrogator) which is a set of electronics that use a photo detector to break the light into its spectral components, analyzing fringes and converting the photons into electrons which are digitized as a function of the wavelength and read out via a USB port into a host computer. A LabView program then converts the optical response to a value in millivolts that can be directly related to the changes in pressure that are detected by the deflective silicon membrane. A complete characterization of the sensor's response was carried out. An averaged sensitivity of 1.3768 mV / psi over a range of 0 - 100 psi was found. An accuracy of 1.25 psi per 0.1 mV was established. The Noise Equivalent Pressure measurement could to be neglected over the accuracy that is limited by the capacity of the electronics. In summary, an Optical MEMS pressure sensor was developed. This device is capable of being tested in laboratory and manufacturing-like simulated environments. The pressure measurements acquired during this project assisted the base for a future prototype to be developed in enhancing the pressure range in a harsh environment, with elevated temperature. Proof-of-concept data was gathered and analyzed so further advances can be reached on micro-fabrication and optical techniques.

Opto-mechanical Analysis of a Harsh Environment MEMS Fabry-Perot Pressure Sensor

Opto-mechanical Analysis of a Harsh Environment MEMS Fabry-Perot Pressure Sensor
Author: Eric J. Brace
Publisher:
Total Pages: 113
Release: 2019
Genre: Environmental monitoring
ISBN:

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The objective of this thesis is to develop an optically interrogated pressure sensor that is capable of measuring the applied fluid pressure in harsh environments. In its completed state, this sensor is intended be used in plastic injection moulding manufacturing in order to identify the current state of the plastic melt and optimize the process. An extrinsic fiber-optic Fabry-Perot pressure sensor, based on micro-electromechanical system (MEMS) is developed. A series of experiments are designed and carried out to validate the sensor's applicability for high temperature and pressure environments. Preliminary results are gathered using an existing silicon membrane in order to verify the concept, which was fabricated using anisotropic etching. Silicon on insulator (SOI) multiuser fabrication process is used to produce three designs of silicon membranes through Deep reactive-ion etching (DRIE). These devices are packaged with a stainless steel housing using epoxy to support the die and verify alignment between the fiber and reflective membrane. Once assembled, the Fabry-Perot cavity is formed between the membrane and fiber surface. Experimental results are collected using the proof of concept device for temperature ranges of 20 - 100 ʻC and gauge pressures from 0 - 1000 PSI, and for the SOI devices at room temperature and gauge pressures from 0 to 3000 PSI. Analysis of this data shows operating pressure ranges of 150 to 2300 PSI, maximum nonlinearity of less than 2.6% and sensitivities between 0.36 and 1.4 nm/PSI. The experimental deflection results are compared against finite element and analytical models to verify the expected response. This is adjusted for temperature effects using predictions of material property temperature-dependence and thermal expansion. In order to examine the impact of fabrication methodology, a fixed-fixed support analytical model is compared to experimental data of the four membrane designs. It is found that the anisotropic etched membrane shows poor agreement with this analytical model, showing 570% greater sensitivity than predicted using the model. Finite element modeling of the system shows significant deformation in the membrane support structure, resulting in this greater sensitivity. A simply supported analytical model is also compared to the data, showing 100% greater sensitivity. This model is adjusted using a least squares procedure to fit the experimental data through modification of the support-defined leading coefficient. A high temperature trial shows reduced sensitivity to pressure, corroborating the predicted finite element behavior. Silicon on insulator DRIE membranes show similar error, on the order of 100%, when compared to the fixed-fixed analytical model. This model is adjusted in a similar manner to fit the experimental data. The findings of this thesis suggest that unaccounted-for deflection is present in the membrane supports of DRIE and anisotropic etched MEMS devices, which significantly impacts sensor response to pressure. This results in higher sensitivity than analytically predicted occurring in the experimental trials of the as-fabricated devices. Future work should be focused on expanding the predictive power of MEMS membranes, stabilization of the optical signal and integration of temperature sensing to expand the capabilities of the device while correcting for real-time thermal aberration.

Novel MEMS Pressure and Temperature Sensors Fabricated on Optical Fibers

Novel MEMS Pressure and Temperature Sensors Fabricated on Optical Fibers
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Release: 2001
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This thesis presents the design, fabrication, and testing of novel MEMS pressure and temperature sensors fabricated on optical fiber end faces. A simple micromachining process compatible with MEMS was developed in fabricating sensors directly on optical fibers. The pressure sensor configuration involves anodic bonding of a piece of an extremely thin silicon wafer onto the fiber end face over a cavity etched in the central portion of the fiber end face. Final device diameter is thus the same as that of the optical fiber. The temperature sensor is based on anodically bonding a thin piece of silicon onto the fiber end face. The pressure sensors were fabricated on 400 um diameter fibers while temperature sensors were fabricated on both 200 and 400 um diameter fibers. Pressure measurements were made over the 14 to 80 psi range while temperature measurements were made over the 23 to 300 Celcius range. Pressure sensor sensitivities of 0.1 mV/psi and 0.2 mV/psi were obtained. The pressure sensors were designed with cavity diameter d=150 um, and cavity depth h=0.640 um. Diaphragm thickness for the two sensors were t=7.1, and t=3.4 um. Higher sensitivity was achieved by design of a sensor with the thinner diaphragm. A sensor array fabrication effort demonstrated that our micromachining process could be extended to simultaneous processing of an array of fibers. The temperature sensor was fabricated by bonding 3.1 um thick silicon onto the fiber end face. An oxidant-resistant encapsulation scheme for the temperature sensor was proposed, namely aluminum coated silicon nitride (Al/Si3N4). The uncoated side of silicon was bonded to a fiber end face using the anodic bonding method. The measured values of kf=(lambda)-1x(dlambda/dT) for capped and uncapped sensors were kf=(7.5ł0.6)x10-5/Celcius, and kf=(7.2ł0.1)x10-5/Celcius respectively. The measured kf value for the uncapped sensor is equal to that which was determined using the published material properties for crystalline silicon (kf=7.9x10-5/Celcius) within measurement uncertainty. The micromachining process developed for micromachining fiber end faces along with the bonding of silicon to fiber end faces can be extended to fabrication of other MEMS based micro-optic devices where fiber optic interrogation is advantageous.

MEMS Pressure Sensors: Fabrication and Process Optimization

MEMS Pressure Sensors: Fabrication and Process Optimization
Author: Parvej Ahmad Alvi
Publisher: Lulu.com
Total Pages: 176
Release: 2014-07-14
Genre: Technology & Engineering
ISBN: 8461622073

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MEMS Pressure Sensors: Fabrication and Process Optimization - describs the step by step fabrication process sequence along with flow chart for fabrication of micro pressure sensors taking into account various aspects of fabrication and designing of the pressure sensors as well as fabrication process optimization. A complete experimental detail before and after each step of fabrication of the sensor has also been discussed. This leads to the uniqueness of the book. MEMS Pressure Sensors: Fabrication and Process Optimization will greatly benefit undergraduate and postgraduate students of MEMS and NEMS courses. Process engineers and technologists in the microelectronics industry including MEMS-based sensors manufacturers.

Modeling and Characterization of a Fabry Perot Pressure Sensor

Modeling and Characterization of a Fabry Perot Pressure Sensor
Author: Shruthika Prasanna
Publisher:
Total Pages:
Release: 2005
Genre: Electrical engineering
ISBN: 9780542227189

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Fabry-Perot interferometers (FPIs) have been used as sensing elements for pressure transducers in many applications. Most of the current FPI pressure sensors measure amplitude changes of the reflected signals from a deformable diaphragm. A new technique to design an FPI pressure sensor has been proposed in this thesis. The proposed methodology aims to maximize the sensitivity by measuring frequency shifts and optimize the dimensions of the sensors for various materials and applications. The sensor diaphragm is built directly on the end surface of an optical fiber with a sacrificial layer introducing the required FPI cavity height. The resulting sensor detects frequency shifts transduced by pressure variations deforming the diaphragm. The sensor is modeled on two theories and a methodology is derived combining an iterative analysis between the mechanical characteristics and the optical performance to achieve optimal sensitivity. Applying this methodology, design parameters for different applications are extracted. The practical issues of designing a fiber optic Fabry-Perot pressure sensor have been investigated. Structural modifications are introduced to optimize the dimensions without compromising sensitivity. A bossed diaphragm structure is proposed to eliminate the effects of optical scattering from the reflection surface. Different configurations of the bossed structures under conditions of diverse diaphragm supports have been studied. The optical performance and sensor dimension combination that yields in the maximum sensitivity has been achieved. The modeling-based methodology has been adopted to choose design parameters for different materials, catering to the requirements of small sensor dimensions over numerous different applications.