Additive Manufacturing

Additive Manufacturing
Author: Juan Pou
Publisher: Elsevier
Total Pages: 768
Release: 2021-05-21
Genre: Computers
ISBN: 0128184124

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Additive Manufacturing explains the background theory, working principles, technical specifications, and latest developments in a wide range of additive manufacturing techniques. Topics addressed include treatments of manufactured parts, surface characterization, and the effects of surface treatments on mechanical behavior. Many different perspectives are covered, including design aspects, technologies, materials and sustainability. Experts in both academia and industry contribute to this comprehensive guide, combining theoretical developments with practical improvements from R&D. This unique guide allows readers to compare the characteristics of different processes, understand how they work, and provide parameters for their effective implementation. This book is part of a four-volume set entitled Handbooks in Advanced Manufacturing. Other titles in the set include Advanced Machining and Finishing, Advanced Welding and Deformation, and Sustainable Manufacturing Processes. Provides theory, operational parameters, and latest developments in 20 different additive manufacturing processes Includes contributions from experts in industry and academia with a wide range of disciplinary backgrounds, providing a comprehensive survey of this diverse and influential subject Includes case studies of innovative additive manufacturing practices from industry

Additive Manufacturing Technologies

Additive Manufacturing Technologies
Author: Ian Gibson
Publisher: Springer
Total Pages: 509
Release: 2014-11-26
Genre: Technology & Engineering
ISBN: 1493921134

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This book covers in detail the various aspects of joining materials to form parts. A conceptual overview of rapid prototyping and layered manufacturing is given, beginning with the fundamentals so that readers can get up to speed quickly. Unusual and emerging applications such as micro-scale manufacturing, medical applications, aerospace, and rapid manufacturing are also discussed. This book provides a comprehensive overview of rapid prototyping technologies as well as support technologies such as software systems, vacuum casting, investment casting, plating, infiltration and other systems. This book also: Reflects recent developments and trends and adheres to the ASTM, SI, and other standards Includes chapters on automotive technology, aerospace technology and low-cost AM technologies Provides a broad range of technical questions to ensure comprehensive understanding of the concepts covered

Additive Manufacturing Volume 2

Additive Manufacturing Volume 2
Author: Prashanth Konda Gokuldoss
Publisher: MDPI
Total Pages: 351
Release: 2020-04-15
Genre: Technology & Engineering
ISBN: 3039284142

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Additive manufacturing (AM) is one of the manufacturing processes that warrants the attention of industrialists, researchers and scientists, because of its ability to produce materials with a complex shape without theoretical restrictions and with added functionalities. There are several advantages to employing additive manufacturing as the primary additive manufacturing process. However, there exist several challenges that need to be addressed systematically. A couple such issues are alloy design and process development. Traditionally alloys designed for conventional cast/powder metallurgical processes were fabricated using advanced AM processes. This is the wrong approach considering that the alloys should be coined based on the process characteristics and meta-stable nature of the process. Hence, we must focus on alloy design and development for AM that suits the AM processes. The AM processes, however, improve almost every day, either in terms of processing capabilities or processing conditions. Hence, the processing part warrants a section that is devoted to these advancements and innovations. Accordingly, the present Special Issue (book) focuses on two aspects of alloy development and process innovations. Here, 45 articles are presented covering different AM processes including selective laser melting, electron beam melting, laser cladding, direct metal laser sintering, ultrasonic consolidation, wire arc additive manufacturing, and hybrid manufacturing. I believe that this Special Issue bears is vital to the field of AM and will be a valuable addition.

Handbook of Sustainability in Additive Manufacturing

Handbook of Sustainability in Additive Manufacturing
Author: Subramanian Senthilkannan Muthu
Publisher: Springer
Total Pages: 120
Release: 2016-04-22
Genre: Science
ISBN: 9811006067

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This book highlights essential aspects of sustainability in the Additive Manufacturing (AM) field in two separate volumes. It demonstrates the details of this technology and examines its implications for sustainability throughout the entire product life cycle, embedded carbon, and future research efforts that will be necessary to move this technology towards sustainable mainstream production. Sustainability is nothing new for any industrial field, and AM is no exception. Accordingly, industrialists and scientists alike are intensively engaged in research to promote sustainability in this important field.

Additive Manufacturing

Additive Manufacturing
Author: M. Manjaiah
Publisher: Woodhead Publishing
Total Pages: 325
Release: 2021-07-17
Genre: Technology & Engineering
ISBN: 0128220570

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Additive Manufacturing: A Tool for Industrial Revolution 4.0 explores the latest developments, underlying mechanisms, challenges and opportunities for 3D printing in a digital manufacturing environment. It uses an international panel of experts to explain how additive manufacturing processes have been successfully integrated with industry 4.0 technologies for increased technical capabilities, efficiency, flexibility and sustainability. The full manufacturing product cycle is addressed, including design, materials, mechanical properties, and measurement. Future directions for this important technological intersection are also explored. This book will interest researchers and industrial professionals in industrial engineering, digital manufacturing, advanced manufacturing, data science applications, and computer engineering. Addresses a wide range of additive manufacturing technology, including processes, controls and operation Explains many new and sustainable additive manufacturing methods Provides detailed descriptions on how to modernize and optimize conventional additive manufacturing methodologies in order to take full advantage of synergies with industry 4.0

Additive Manufacturing

Additive Manufacturing
Author: Andreas Gebhardt
Publisher: Hanser Gardner Publications
Total Pages: 591
Release: 2016
Genre: 3D-Druck
ISBN: 9781569905821

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The use of additive manufacturing for the direct production of finished products is becoming increasingly important. The method not only reduces the demands on industrial infrastructure, but also opens up new perspectives in terms of decentralized production and customer inclusive individualized production (customization, cyberproduction). Oriented towards the practitioner, in this book the basics of additive manufacturing are presented and the properties and special aspects of industrially available machines are discussed. From the generation of data to the forming method, the complete process chain is shown in a practical light. In particular, the following additive manufacturing technologies are discussed: - Polymerization (e.g., stereolithography) - Sintering and melting (e.g., laser sintering) - Layer laminate method (e.g., laminated object manufacturing, LOM) - Extrusion (e.g., fused deposition modeling, FDM) - 3D printing Applications for the production of models and prototypes (rapid prototyping), tools, tool inserts, and forms (rapid tooling) as well as end products (rapid manufacturing) are covered in detailed chapters with examples. Questions of efficiency are discussed from a strategic point of view, and also from an operational perspective.

Additive Manufacturing Technologies

Additive Manufacturing Technologies
Author: Ian Gibson
Publisher: Springer Nature
Total Pages: 685
Release: 2020-11-10
Genre: Technology & Engineering
ISBN: 3030561275

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This textbook covers in detail digitally-driven methods for adding materials together to form parts. A conceptual overview of additive manufacturing is given, beginning with the fundamentals so that readers can get up to speed quickly. Well-established and emerging applications such as rapid prototyping, micro-scale manufacturing, medical applications, aerospace manufacturing, rapid tooling and direct digital manufacturing are also discussed. This book provides a comprehensive overview of additive manufacturing technologies as well as relevant supporting technologies such as software systems, vacuum casting, investment casting, plating, infiltration and other systems. Reflects recent developments and trends and adheres to the ASTM, SI and other standards; Includes chapters on topics that span the entire AM value chain, including process selection, software, post-processing, industrial drivers for AM, and more; Provides a broad range of technical questions to ensure comprehensive understanding of the concepts covered.

Smart Materials in Additive Manufacturing, volume 2: 4D Printing Mechanics, Modeling, and Advanced Engineering Applications

Smart Materials in Additive Manufacturing, volume 2: 4D Printing Mechanics, Modeling, and Advanced Engineering Applications
Author: Mahdi Bodaghi
Publisher: Elsevier
Total Pages: 466
Release: 2022-06-25
Genre: Technology & Engineering
ISBN: 0323954316

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Smart Materials in Additive Manufacturing, Volume 2 covers the mechanics, modeling, and applications of the technology and the materials produced by it. It approaches the topic from an engineering design perspective with cutting-edge modeling techniques and real-world applications and case studies highlighted throughout. The book demonstrates 4D printing techniques for electro-induced shape memory polymers, pneumatic soft actuators, textiles, and more. Modeling techniques with ABAQUS and machine learning are outlined, as are manufacturing techniques for highly elastic skin, tunable RF and wireless structures and modules, and 4D printed structures with tunable mechanical properties. Closed-loop control of 4D printed hydrogel soft robots, hierarchical motion of 4D printed structures using the temperature memory effect, multimaterials 4D printing using a grasshopper plugin, shape reversible 4D printing, and variable stiffness 4D printing are each discussed as well. Outlines cutting-edge techniques, structural design, modeling, simulation, and tools for application-based 4D printing Details design, modeling, simulation, and manufacturing considerations for various fields Includes case studies demonstrating real-world situations where the techniques and concepts discussed were successfully deployed Applications covered include textiles, soft robotics, auxetics and metamaterials, micromachines, sensors, bioprinting, and wireless devices Covers the mechanics, manufacturing processes and applications of 4D-printed smart materials and structures Discusses applications in civil, mechanical, aerospace, polymer and biomedical engineering Presents experimental, numerical and analytical studies in a simple and straightforward manner, providing tools that can be immediately implemented and adapted by readers to fit their work

Precision Metal Additive Manufacturing

Precision Metal Additive Manufacturing
Author: Richard Leach
Publisher: CRC Press
Total Pages: 419
Release: 2020-09-21
Genre: Technology & Engineering
ISBN: 0429791283

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Additive manufacturing (AM) is a fast-growing sector with the ability to evoke a revolution in manufacturing due to its almost unlimited design freedom and its capability to produce personalised parts locally and with efficient material use. AM companies, however, still face technological challenges such as limited precision due to shrinkage, built-in stresses and limited process stability and robustness. Moreover, often post-processing is needed due to high roughness and remaining porosity. Qualified, trained personnel are also in short supply. In recent years, there have been dramatic improvements in AM design methods, process control, post-processing, material properties and material range. However, if AM is going to gain a significant market share, it must be developed into a true precision manufacturing method. The production of precision parts relies on three principles: Production is robust (i.e. all sensitive parameters can be controlled). Production is predictable (for example, the shrinkage that occurs is acceptable because it can be predicted and compensated in the design). Parts are measurable (as without metrology, accuracy, repeatability and quality assurance cannot be known). AM of metals is inherently a high-energy process with many sensitive and inter-related process parameters, making it susceptible to thermal distortions, defects and process drift. The complete modelling of these processes is beyond current computational power, and novel methods are needed to practicably predict performance and inform design. In addition, metal AM produces highly textured surfaces and complex surface features that stretch the limits of contemporary metrology. With so many factors to consider, there is a significant shortage of background material on how to inject precision into AM processes. Shortage in such material is an important barrier for a wider uptake of advanced manufacturing technologies, and a comprehensive book is thus needed. This book aims to inform the reader how to improve the precision of metal AM processes by tackling the three principles of robustness, predictability and metrology, and by developing computer-aided engineering methods that empower rather than limit AM design. Richard Leach is a professor in metrology at the University of Nottingham and heads up the Manufacturing Metrology Team. Prior to this position, he was at the National Physical Laboratory from 1990 to 2014. His primary love is instrument building, from concept to final installation, and his current interests are the dimensional measurement of precision and additive manufactured structures. His research themes include the measurement of surface topography, the development of methods for measuring 3D structures, the development of methods for controlling large surfaces to high resolution in industrial applications and the traceability of X-ray computed tomography. He is a leader of several professional societies and a visiting professor at Loughborough University and the Harbin Institute of Technology. Simone Carmignato is a professor in manufacturing engineering at the University of Padua. His main research activities are in the areas of precision manufacturing, dimensional metrology and industrial computed tomography. He is the author of books and hundreds of scientific papers, and he is an active member of leading technical and scientific societies. He has been chairman, organiser and keynote speaker for several international conferences, and received national and international awards, including the Taylor Medal from CIRP, the International Academy for Production Engineering.

Design for Additive Manufacturing

Design for Additive Manufacturing
Author: Martin Leary
Publisher: Elsevier
Total Pages: 358
Release: 2019-12-03
Genre: Technology & Engineering
ISBN: 0128168870

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Design for Additive Manufacturing is a complete guide to design tools for the manufacturing requirements of AM and how they can enable the optimization of process and product parameters for the reduction of manufacturing costs and effort. This timely synopsis of state-of-the-art design tools for AM brings the reader right up-to-date on the latest methods from both academia and industry. Tools for both metallic and polymeric AM technologies are presented and critically reviewed, along with their manufacturing attributes. Commercial applications of AM are also explained with case studies from a range of industries, thus demonstrating best-practice in AM design. Covers all the commonly used tools for designing for additive manufacturing, as well as descriptions of important emerging technologies Provides systematic methods for optimizing AM process selection for specific production requirement Addresses design tools for both metallic and polymeric AM technologies Includes commercially relevant case studies that showcase best-practice in AM design, including the biomedical, aerospace, defense and automotive sectors