Plastics Injection Molding

Plastics Injection Molding
Author: José R. Lerma Valero
Publisher:
Total Pages: 350
Release: 2019-12-09
Genre:
ISBN: 9781569906897

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Plastics Injection Molding: Scientific Molding, Recommendations, and Best Practices is a user-friendly reference book and training tool, with all the essentials to understand injection molding of plastics. It is a practical guide to refining and controlling the process, increasing robustness and consistency, increasing productivity and profitability, and reducing costs. This book contains structured information on process definitions and parameters, optimization methods, key points, interpretation of data sheets, among other useful recommendations regarding both technology and design. It also provides analysis of process deviation, defects, incidents, etc. as well as a section dedicated to material selection and comparison. It includes a bonus of downloadable Excel spreadsheets for application to scientific molding, process analysis, and optimization. This book is aimed at injection molding technicians, process engineers, quality engineers, mold designers, part designers, simulation engineers, team leaders, plant managers, and those responsible for purchasing plastic materials.

Practical Guide To Injection Blow Molding

Practical Guide To Injection Blow Molding
Author: Samuel L. Belcher
Publisher: CRC Press
Total Pages: 182
Release: 2007-03-05
Genre: Technology & Engineering
ISBN: 1420014811

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Taking a straight-forward approach, the Practical Guide to Injection Blow Molding explores the entire industry from conception, design, costing, tooling, and machinery, to trouble-shooting, testing, and daily production. With information for both the novice investor and the plastic industry expert, this concise text is reinforced with pictures, charts, and figures. The author, a highly knowledgeable industry insider, and a member ofThe Plastics Hall of Fame, discusses the history of the industry, as well as its daily workings. He instructs in product and tooling design, as well as material and machine selection, explaining advantages and disadvantages, elaborating on efficiencies that can be realized.

Robust Process Development and Scientific Molding

Robust Process Development and Scientific Molding
Author: Suhas Kulkarni
Publisher: Carl Hanser Verlag GmbH Co KG
Total Pages: 393
Release: 2017-01-16
Genre: Technology & Engineering
ISBN: 1569905878

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The book introduces the reader to the concepts of Scientific Molding and Scientific Processing for Injection Molding, geared towards developing a robust, repeatable, and reproducible (3Rs) molding process. The effects of polymer morphology, thermal transitions, drying, and rheology on the injection molding process are explained in detail. The development of a robust molding process is broken down into two sections and is described as the Cosmetic Process and the Dimensional Process. Scientific molding procedures to establish a 3R process are provided. The concept of Design of Experiments (DOEs) for and in injection molding is explained, providing an insight into the cosmetic and dimensional process windows. A plan to release qualified molds into production with troubleshooting tips is also provided. Topics that impact a robust process such as the use of regrind, mold cooling, and venting are also described. Readers will be able to utilize the knowledge gained from the book in their day-to-day operations immediately. The second edition includes a completely new chapter on Quality Concepts, as well as much additional material throughout the book, covering fountain flow, factors affecting post mold shrinkage, and factor selections for DOEs. There are also further explanations on several topics, such as in-mold rheology curves, cavity imbalances, intensification ratios, gate seal studies, holding time optimization of hot runner molds, valve gated molds, and parts with large gates. A troubleshooting guide for common molded defects is also provided.

Robust Process Development and Scientific Molding

Robust Process Development and Scientific Molding
Author: Suhas Kulkarni
Publisher: Hanser
Total Pages: 367
Release: 2017
Genre: Injection molding of plastics
ISBN: 9781569905869

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The book introduces the reader to the concepts of Scientific Molding and Scientific Processing for Injection Molding, geared towards developing a robust, repeatable, and reproducible (3Rs) molding process. The effects of polymer morphology, thermal transitions, drying, and rheology on the injection molding process are explained in detail. The development of a robust molding process is broken down into two sections and is described as the Cosmetic Process and the Dimensional Process. Scientific molding procedures to establish a 3R process are provided. The concept of Design of Experiments (DOEs) for and in injection molding is explained, providing an insight into the cosmetic and dimensional process windows. A plan to release qualified molds into production with troubleshooting tips is also provided. Topics that impact a robust process such as the use of regrind, mold cooling, and venting are also described. Readers will be able to utilize the knowledge gained from the book in their day-to-day operations immediately. The second edition includes a completely new chapter on Quality Concepts, as well as much additional material throughout the book, covering fountain flow, factors affecting post mold shrinkage, and factor selections for DOEs. There are also further explanations on several topics, such as in-mold rheology curves, cavity imbalances, intensification ratios, gate seal studies, holding time optimization of hot runner molds, valve gated molds, and parts with large gates. A troubleshooting guide for common molded defects is also provided. With the purchase of this book, you also receive a free personal access code to download the eBook.

Injection Molding Advanced Troubleshooting Guide

Injection Molding Advanced Troubleshooting Guide
Author: Randy Kerkstra
Publisher:
Total Pages: 523
Release: 2021-04-09
Genre:
ISBN: 9781569908341

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This highly practical troubleshooting guide solves problems at the machine systematically and quickly. Drawing on a wealth of hands-on experience from the authors, who have built strong reputations in the field, the book is structured by type of problem/solution. Thus, it is an ideal reference to be consulted at the machine. Included is valuable information on robust process windows, cycle time evaluations, scrap savings, and runners/gates with no existing standard in the industry. No other book provides the unique insights found here.

Practical Injection Molding

Practical Injection Molding
Author: Bernie A. Olmsted
Publisher: CRC Press
Total Pages: 236
Release: 2001-03-14
Genre: Technology & Engineering
ISBN: 1482294591

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This work focuses on the factors critical to successful injection moulding, including knowledge of plastic materials and how they melt, the importance of mould design, the role of the screw, and the correct use of the controls of an injection moulding machine. It seeks to provide operating personnel with a clear understanding of the basics of injec

Molding Simulation: Theory and Practice

Molding Simulation: Theory and Practice
Author: Maw-Ling Wang
Publisher: Carl Hanser Verlag GmbH Co KG
Total Pages: 584
Release: 2018-06-11
Genre: Technology & Engineering
ISBN: 1569907323

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This practical introductory guide to injection molding simulation is aimed at both practicing engineers and students. It will help the reader to innovate and improve part design and molding processes, essential for efficient manufacturing. A user-friendly, case-study-based approach is applied, enhanced by many illustrations in full color. The book is conceptually divided into three parts: Chapters 1–5 introduce the fundamentals of injection molding, focusing the factors governing molding quality and how molding simulation methodology is developed. As they are essential to molding quality, the rheological, thermodynamic, thermal, mechanical, kinetic properties of plastics are fully elaborated in this part, as well as curing kinetics for thermoset plastics. Chapters 6–11 introduce CAE verification of design, a valuable tool for both part and mold designers toward avoiding molding problems in the design stage and to solve issues encountered in injection molding. This part covers design guidelines of part, gating, runner, and cooling channel systems. Temperature control in hot runner systems, prediction and control of warpage, and fiber orientation are also discussed. Chapters 12–17 introduce research and development in innovative molding, illustrating how CAE is applied to advanced molding techniques, including co-/bi-Injection molding, gas-/water-assisted injection molding, foam injection molding, powder injection molding, resin transfer molding, and integrated circuit packaging. The authors come from the creative simulation team at CoreTech System (Moldex3D), winner of the PPS James L. White Innovation Award 2015. Several CAE case study exercises for execution in the Moldex3D software are included to allow readers to practice what they have learned and test their understanding.