2009 PILOT SCALE FLUIDIZED BED STEAM REFORMING TESTING USING THE THOR (THERMAL ORGANIC REDUCTION) PROCESS

2009 PILOT SCALE FLUIDIZED BED STEAM REFORMING TESTING USING THE THOR (THERMAL ORGANIC REDUCTION) PROCESS
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Release: 2009
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The Savannah River Site (SRS) must empty the contents of Tank 48H, a 1.3 million gallon Type IIIA HLW storage tank, to return this tank to service. The tank contains organic compounds, mainly potassium tetraphenylborate that cannot be processed downstream until the organic components are destroyed. The THOR{reg_sign} Treatment Technologies (TTT) Fluidized Bed Steam Reforming (FBSR) technology, herein after referred to as steam reforming, has been demonstrated to be a viable process to remove greater than 99.9% of the organics from Tank 48H during various bench scale and pilot scale tests. These demonstrations were supported by Savannah River Remediation (SRR) and the Department of Energy (DOE) has concurred with the SRR recommendation to proceed with the deployment of the FBSR technology to treat the contents of Tank 48H. The Savannah River National Laboratory (SRNL) developed and proved the concept with non-radioactive simulants for SRR beginning in 2003. By 2008, several pilot scale campaigns had been completed and extensive crucible testing and bench scale testing were performed in the SRNL Shielded Cells using Tank 48H radioactive sample. SRNL developed a Tank 48H non-radioactive simulant complete with organic compounds, salt, and metals characteristic of those measured in a sample of the radioactive contents of Tank 48H. FBSR Pilot Scaled Testing with the Tank 48H simulant has demonstrated the ability to remove greater than 98% of the nitrites and greater than 99.5% of the nitrates from the Tank 48H simulant, and to form a solid product that is primarily alkali carbonate. The alkali carbonate is soluble and, thus, amenable to pumping as a liquid to downstream facilities for processing. The FBSR technology was demonstrated in October of 2006 in the Engineering Scale Test Demonstration (ESTD) pilot scale steam reformer at the Hazen Research Inc. (HRI) facility in Golden, CO. Additional ESTD tests were completed in 2008 and in 2009 that further demonstrated the TTT steam reforming process ability to destroy organics in the Tank 48 simulant and produce a soluble carbonate waste form. The ESTD was operated at varying feed rates and Denitration and Mineralization Reformer (DMR) temperatures, and at a constant Carbon Reduction Reformer (CRR) temperature of 950 C. The process produced a dissolvable carbonate product suitable for processing downstream. ESTD testing was performed in 2009 at the Hazen facility to demonstrate the long term operability of an integrated FBSR processing system with carbonate product and carbonate slurry handling capability. The final testing demonstrated the integrated TTT FBSR capability to process the Tank 48 simulant from a slurry feed into a greater than 99.9% organic free and primarily dissolved carbonate FBSR product slurry. This paper will discuss the SRNL analytical results of samples analyzed from the 2008 and 2009 THOR{reg_sign} steam reforming ESTD performed with Tank 48H simulant at HRI in Golden, Colorado. The final analytical results will be compared to prior analytical results from samples in terms of organic, nitrite, and nitrate destruction.

Radioactive Waste Management and Contaminated Site Clean-Up

Radioactive Waste Management and Contaminated Site Clean-Up
Author: William E Lee
Publisher: Elsevier
Total Pages: 925
Release: 2013-10-31
Genre: Technology & Engineering
ISBN: 085709744X

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Radioactive waste management and contaminated site clean-up reviews radioactive waste management processes, technologies, and international experiences. Part one explores the fundamentals of radioactive waste including sources, characterisation, and processing strategies. International safety standards, risk assessment of radioactive wastes and remediation of contaminated sites and irradiated nuclear fuel management are also reviewed. Part two highlights the current international situation across Africa, Asia, Europe, and North America. The experience in Japan, with a specific chapter on Fukushima, is also covered. Finally, part three explores the clean-up of sites contaminated by weapons programmes including the USA and former USSR. Radioactive waste management and contaminated site clean-up is a comprehensive resource for professionals, researchers, scientists and academics in radioactive waste management, governmental and other regulatory bodies and the nuclear power industry. Explores the fundamentals of radioactive waste including sources, characterisation, and processing strategies Reviews international safety standards, risk assessment of radioactive wastes and remediation of contaminated sites and irradiated nuclear fuel management Highlights the current international situation across Africa, Asia, Europe, and North America specifically including a chapter on the experience in Fukushima, Japan

Fluidized Bed Steam Reforming of Hanford LAW Using THORsm Mineralizing Technology

Fluidized Bed Steam Reforming of Hanford LAW Using THORsm Mineralizing Technology
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Release: 2004
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The U.S. Department of Energy (DOE) documented, in 2002, a plan for accelerating cleanup of the Hanford Site, located in southeastern Washington State, by at least 35 years. A key element of the plan was acceleration of the tank waste program and completion of ''tank waste treatment by 2028 by increasing the capacity of the planned Waste Treatment Plant (WTP) and using supplemental technologies for waste treatment and immobilization.'' The plan identified steam reforming technology as a candidate for supplemental treatment of as much as 70% of the low-activity waste (LAW). Mineralizing steam reforming technology, offered by THOR Treatment Technologies, LLC would produce a denitrated, granular mineral waste form using a high-temperature fluidized bed process. A pilot scale demonstration of the technology was completed in a 15-cm-diameter reactor vessel. The pilot scale facility was equipped with a highly efficient cyclone separator and heated sintered metal filters for particulate removal, a thermal oxidizer for reduced gas species and NOx destruction, and a packed activated carbon bed for residual volatile species capture. The pilot scale equipment is owned by the DOE, but located at the Science and Technology Applications Research (STAR) Center in Idaho Falls, ID. Pilot scale testing was performed August 2-5, 2004. Flowsheet chemistry and operational parameters were defined through a collaborative effort involving Idaho National Engineering and Environmental Laboratory, Savannah River National Laboratory (SRNL), and THOR Treatment Technologies personnel. Science Application International Corporation, owners of the STAR Center, personnel performed actual pilot scale operation. The pilot scale test achieved a total of 68.7 hrs of cumulative/continuous processing operation before termination in response to a bed de-fluidization condition. 178 kg of LAW surrogate were processed that resulted in 148 kg of solid product, a mass reduction of about 17%. The process achieved essentially complete bed turnover within approximately 40 hours. Samples of mineralized solid product materials were analyzed for chemical/physical properties. SRNL will report separately the results of product performance testing that were accomplished.

Fluidized Bed Steam Reformed Mineral Waste Form Performance Testing to Support Hanford Supplemental Low Activity Waste Immobilization Technology Selection

Fluidized Bed Steam Reformed Mineral Waste Form Performance Testing to Support Hanford Supplemental Low Activity Waste Immobilization Technology Selection
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Total Pages: 469
Release: 2015
Genre:
ISBN:

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This report describes the benchscale testing with simulant and radioactive Hanford Tank Blends, mineral product characterization and testing, and monolith testing and characterization. These projects were funded by DOE EM-31 Technology Development & Deployment (TDD) Program Technical Task Plan WP-5.2.1-2010-001 and are entitled "Fluidized Bed Steam Reformer Low-Level Waste Form Qualification", Inter-Entity Work Order (IEWO) M0SRV00054 with Washington River Protection Solutions (WRPS) entitled "Fluidized Bed Steam Reforming Treatability Studies Using Savannah River Site (SRS) Low Activity Waste and Hanford Low Activity Waste Tank Samples", and IEWO M0SRV00080, "Fluidized Bed Steam Reforming Waste Form Qualification Testing Using SRS Low Activity Waste and Hanford Low Activity Waste Tank Samples". This was a multi-organizational program that included Savannah River National Laboratory (SRNL), THOR® Treatment Technologies (TTT), Pacific Northwest National Laboratory (PNNL), Oak Ridge National Laboratory (ORNL), Office of River Protection (ORP), and Washington River Protection Solutions (WRPS). The SRNL testing of the non-radioactive pilot-scale Fluidized Bed Steam Reformer (FBSR) products made by TTT, subsequent SRNL monolith formulation and testing and studies of these products, and SRNL Waste Treatment Plant Secondary Waste (WTP-SW) radioactive campaign were funded by DOE Advanced Remediation Technologies (ART) Phase 2 Project in connection with a Work-For-Others (WFO) between SRNL and TTT.

Evaluation of Fluidized Bed Steam Reforming (FBSR) Technology for Sodium Bearing Wastes from Idaho and Hanford Using the Bench-Top Steam Reformer (BSR).

Evaluation of Fluidized Bed Steam Reforming (FBSR) Technology for Sodium Bearing Wastes from Idaho and Hanford Using the Bench-Top Steam Reformer (BSR).
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Total Pages: 5
Release: 2005
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ISBN:

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Fluidized Bed Steam Reforming (FBSR) is being considered as a potential technology for the immobilization of a wide variety of radioactive wastes, but especially aqueous high sodium wastes at Hanford, Idaho National Engineering and Environmental Laboratory (INEEL), and the Savannah River Site (SRS). To help the Department of Energy (DOE) make informed decisions about this technology for sodium bearing wastes further experimental data are needed. All work described in this study has been performed with non-radioactive simulants and compared to non-radioactive pilot scale testing at other facilities. The desired plan is to provide a laboratory scale system that correlates to the pilot and plant scale systems such that the chemistry of Fluidized Bed Steam Reforming (FBSR) can be optimized on a small scale, then verified at the pilot scale. Once verified, this will enable laboratory scale demonstrations of actual radioactive wastes. The Savannah River National Laboratory (SRNL) developed the Bench-top Steam Reformer (BSR) to fill this need. The development of the BSR is the focus of this study. In addition, the characterization of the FBSR products produced in the BSR from simulants of the INEEL Sodium-Bearing Waste (SBW) stream and the Hanford Low Activity Waste (LAW) stream are documented and compared to pilot scale testing of these same simulants at the INEEL pilot-scale test system located at the Science Applications International Corporation (SAIC) Science and Technology Applications Research (STAR) Center in Idaho Falls, ID.

Waste Forms Technology and Performance

Waste Forms Technology and Performance
Author: National Research Council
Publisher: National Academies Press
Total Pages: 308
Release: 2011-09-05
Genre: Science
ISBN: 0309187338

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The Department of Energy's Office of Environmental Management (DOE-EM) is responsible for cleaning up radioactive waste and environmental contamination resulting from five decades of nuclear weapons production and testing. A major focus of this program involves the retrieval, processing, and immobilization of waste into stable, solid waste forms for disposal. Waste Forms Technology and Performance, a report requested by DOE-EM, examines requirements for waste form technology and performance in the cleanup program. The report provides information to DOE-EM to support improvements in methods for processing waste and selecting and fabricating waste forms. Waste Forms Technology and Performance places particular emphasis on processing technologies for high-level radioactive waste, DOE's most expensive and arguably most difficult cleanup challenge. The report's key messages are presented in ten findings and one recommendation.

Processing of Irradiated Graphite to Meet Acceptance Criteria for Waste Disposal

Processing of Irradiated Graphite to Meet Acceptance Criteria for Waste Disposal
Author: International Atomic Energy Agency
Publisher: IAEA Tecdoc Series No. 1790
Total Pages: 0
Release: 2016
Genre: Technology & Engineering
ISBN: 9789201040169

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Graphite is widely used in the nuclear industry and in research facilities and this has led to increasing amounts of irradiated graphite residing in temporary storage facilities pending disposal. This publication arises from a coordinated research project (CRP) on the processing of irradiated graphite to meet acceptance criteria for waste disposal.

Chemically Bonded Phosphate Ceramics

Chemically Bonded Phosphate Ceramics
Author: Arun S. Wagh
Publisher: Elsevier
Total Pages: 424
Release: 2016-05-17
Genre: Technology & Engineering
ISBN: 008100396X

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Chemically Bonded Phosphate Ceramics brings together the latest developments in chemically bonded phosphate ceramics (CBPCs), including several novel ceramics, from US Federal Laboratories such as Argonne, Oak Ridge, and Brookhaven National Laboratories, as well as Russian and Ukrainian nuclear institutes. Coupled with further advances in their use as biomaterials, these materials have found uses in diverse fields in recent years. Applications range from advanced structural materials to corrosion and fire protection coatings, oil-well cements, stabilization and encapsulation of hazardous and radioactive waste, nuclear radiation shielding materials, and products designed for safe storage of nuclear materials. Such developments call for a single source to cover their science and applications. This book is a unique and comprehensive source to fulfil that need. In the second edition, the author covers the latest developments in nuclear waste containment and introduces new products and applications in areas such as biomedical implants, cements and coatings used in oil-well and other petrochemical applications, and flame-retardant anti-corrosion coatings. Explores the key applications of CBPCs including nuclear waste storage, oil-well cements, anticorrosion coatings and biomedical implants Demystifies the chemistry, processes and production methods of CBPCs Draws on 40 years of developments and applications in the field, including the latest developments from USA, Europe, Ukraine, Russia, China and India

Sustainable Development of Algal Biofuels in the United States

Sustainable Development of Algal Biofuels in the United States
Author: National Research Council
Publisher: National Academies Press
Total Pages: 247
Release: 2013-01-18
Genre: Science
ISBN: 0309260329

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Biofuels made from algae are gaining attention as a domestic source of renewable fuel. However, with current technologies, scaling up production of algal biofuels to meet even 5 percent of U.S. transportation fuel needs could create unsustainable demands for energy, water, and nutrient resources. Continued research and development could yield innovations to address these challenges, but determining if algal biofuel is a viable fuel alternative will involve comparing the environmental, economic and social impacts of algal biofuel production and use to those associated with petroleum-based fuels and other fuel sources. Sustainable Development of Algal Biofuels was produced at the request of the U.S. Department of Energy.

Food Packaging Technology

Food Packaging Technology
Author: Richard Coles
Publisher: CRC Press
Total Pages: 370
Release: 2003-08-15
Genre: Technology & Engineering
ISBN: 9780849397882

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The protection and preservation of a product, the launch of new products or re-launch of existing products, perception of added-value to products or services, and cost reduction in the supply chain are all objectives of food packaging. Taking into consideration the requirements specific to different products, how can one package successfully meet all of these goals? Food Packaging Technology provides a contemporary overview of food processing and packaging technologies. Covering the wide range of issues you face when developing innovative food packaging, the book includes: Food packaging strategy, design, and development Food biodeterioation and methods of preservation Packaged product quality and shelf life Logistical packaging for food marketing systems Packaging materials and processes The battle rages over which type of container should be used for which application. It is therefore necessary to consider which materials, or combination of materials and processes will best serve the market and enhance brand value. Food Packaging Technology gives you the tools to determine which form of packaging will meet your business goals without compromising the safety of your product.