Lean Waste Stream

Lean Waste Stream
Author: Marc Jensen
Publisher: CRC Press
Total Pages: 176
Release: 2017-07-27
Genre: Business & Economics
ISBN: 1482253194

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The fact that a process produces garbage is a testament to design inefficiency, and this book explains how to use the nature of that garbage to pinpoint and eliminate those inefficiencies. Lean Waste Stream: Reducing Material Use and Garbage Using Lean Principles supplies an unprecedented look at how to address business waste in a manner that will

Lean Waste Stream

Lean Waste Stream
Author: Marc Jensen
Publisher: CRC Press
Total Pages: 131
Release: 2017-07-27
Genre: Business & Economics
ISBN: 1040083978

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The fact that a process produces garbage is a testament to design inefficiency, and this book explains how to use the nature of that garbage to pinpoint and eliminate those inefficiencies. Lean Waste Stream: Reducing Material Use and Garbage Using Lean Principles supplies an unprecedented look at how to address business waste in a manner that will improve your organization‘s environmental and financial performance.Tackling the problem of business garbage from a Lean perspective, the book maintains a focus on how to minimize garbage in ways that cut costs. It considers the problem of garbage in terms of transportation, inventory, and labor costs with an effort to connect reductions in garbage production at all stages with lower operating costs and improved productivity.Explaining how to use garbage analysis as a tool to identify the problems in process flow that produced the garbage, this book describes how to look downstream for options to reuse, repurpose, and recycle garbage to minimize landfill impact and costs. The text includes practical exercises with step-by-step instructions, as well as real-world examples that illustrate how specific wastes have been dealt with profitably by various organizations.

Developing a Waste Stream Map to Lean-out Waste Handling Operations in a Manufacturing Setting

Developing a Waste Stream Map to Lean-out Waste Handling Operations in a Manufacturing Setting
Author: Heli Hernandez
Publisher:
Total Pages: 71
Release: 2012
Genre: Assembly-line methods
ISBN:

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The objective of this research project was to describe the current state of waste streams, identify flow patterns, recognize improvement opportunities, and recommend alternatives for waste handling throughout the window manufacturing process at Company XYZ. Due to the improper handling of the waste generated at different stages of the manufacturing process, the company incurred in significant operating costs. This project proposes improvement measures through the adoption of lean manufacturing tools to identify process deficiency indicators; striving to standardize the waste management process, achieve greater efficiency and cost reduction opportunities that enhance the company's bottom line. This was done by exploring applicable lean methodologies. Value stream mapping was utilized to identify the flow of byproduct waste throughout the manufacturing layout, data collection charts were used to quantify the amount and proportion of waste generated throughout the manufacturing process, and 5S methodologies coupled with visual management techniques were applied in order to contribute on the categorization of waste and ultimate uncover treatment alternatives. Most significantly, this project identifies a direct correlation between proper waste handling procedures and cost reduction opportunities, ultimately having a positive impact on the company's bottom line.

Lean Thinking

Lean Thinking
Author: James P. Womack
Publisher: Simon and Schuster
Total Pages: 365
Release: 2013-09-26
Genre: Business & Economics
ISBN: 1471111008

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Lean Thinking was launched in the fall of 1996, just in time for the recession of 1997. It told the story of how American, European, and Japanese firms applied a simple set of principles called 'lean thinking' to survive the recession of 1991 and grow steadily in sales and profits through 1996. Even though the recession of 1997 never happened, companies were starving for information on how to make themselves leaner and more efficient. Now we are dealing with the recession of 2001 and the financial meltdown of 2002. So what happened to the exemplar firms profiled in Lean Thinking? In the new fully revised edition of this bestselling book those pioneering lean thinkers are brought up to date. Authors James Womack and Daniel Jones offer new guidelines for lean thinking firms and bring their groundbreaking practices to a brand new generation of companies that are looking to stay one step ahead of the competition.

Building a Lean Fulfillment Stream

Building a Lean Fulfillment Stream
Author: Robert Martichenko
Publisher: Lean Enterprise Institute
Total Pages: 123
Release: 2010
Genre: Business & Economics
ISBN: 1934109193

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The Power of Process

The Power of Process
Author: Matthew J. Zayko
Publisher: CRC Press
Total Pages: 222
Release: 2021-10-28
Genre: Business & Economics
ISBN: 1000462048

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Lean Process Creation teaches the specific frames—the 6CON model—to look through to properly design any new process while optimizing the value-creating resources. The framing is applicable to create any process that involves people, technology, or equipment—whether the application is in manufacturing, healthcare, services, retail, or other industries. If you have a process, this approach will help. The result is 30% to 50% improvement in first-time quality, customer lead time, capital efficiency, labor productivity, and floorspace that could add up to millions of dollars saved per year. More important, it will increase both employee and customer satisfaction. The book details a case study from a manufacturing standpoint, starting with a tangible example to reinforce the 6CON model. This is the first book written from this viewpoint—connecting a realistic transformation with the detailed technical challenges, as well as the engagement of the stakeholders, each with their own bias. Key points and must-do actions are sprinkled throughout the case study to reinforce learning from the specific to the general. In this study, an empowered working team is charged with developing a new production line for a critical new product. As the story unfolds, they create an improved process that saves $5.6 million (10x payback on upfront resource investment) over the short life cycle of the product, as well as other measurable benefits in quality, ergonomics, and delivery. To an even greater benefit, they establish a new way of working that can be applied to all future process creation activities. Some organizations have tried their version of Lean process design following a formula or cookie-cutter approach. But true Lean process design goes well beyond forcing concepts and slogans into every situation. It is purposeful, scientific, and adaptable because every situation starts with a unique current state. In addition, Lean process design must include both the technical and social aspects, as they are essential to sustaining and improving any system. Observing the recurring problem of reworking processes that were newly launched brought the authors to the conclusion that a practical book focused on introducing the critical frames of Lean process creation was needed. This book enables readers to consider the details within each frame that must be addressed to create a Lean process. No slogans, no absolutes. Real thinking is required. This type of thinking is best learned from an example, so the authors provide this case study to demonstrate the thinking that should be applied to any process. High volume or low, simple or complex mix, manufacturing or service/transactional—the framing and thinking works. Along with the thinking, readers are enabled to derive their own future states. This is demonstrated in the story that surrounds the case study.

The Lean Pocket Guide

The Lean Pocket Guide
Author: Donald Tapping
Publisher: MCS Media, Inc.
Total Pages: 196
Release: 2003
Genre: Business & Economics
ISBN: 9780972572804

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The 'shopfloor' book is designed to get lean information to the shop floor. It has practical references to all the lean tools, with simple, clear illustrations that will allow everyone to fully understand and implement lean manufacturing practices.

Manufacturing Wastes Stream: Toyota Production System Lean Principles and Values

Manufacturing Wastes Stream: Toyota Production System Lean Principles and Values
Author: Mohammed Hamed Ahmed Soliman
Publisher: Mohammed Hamed Ahmed Soliman
Total Pages: 94
Release: 2022-10-02
Genre: Business & Economics
ISBN:

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In order to cut costs during the economic downturn, many businesses are implementing abstinence policies. This could mean laying off workers and cutting some wages. In fact, those actions might only work for a short time.Unless the company implements a culture of continuous improvement and alters its method of operation, the situation may recur and become even worse. This brings us back to the purpose for which the Toyota production system was developed. Waste is anything that uses resources but offers the customer nothing in return. Most activities are waste, or "muda," and can be divided into two categories. Although type one muda does not provide value, it is inescapable given the production assets and technologies available today. An illustration would be checking welds for safety, that type we also call necessary non value-added activity. Type two muda does not add value and can be quickly eliminated. An illustration is a process in a process village with disconnected phases that may be swiftly converted into a cell where unnecessary material moves and inventory are no longer necessary. A very small portion of all value-stream activities truly generate value as perceived by the client. The most effective way to boost business performance is to stop doing the numerous unnecessary things.