Fabrication and Characterization of Wafer-level Gold Thermocompression Bonding

Fabrication and Characterization of Wafer-level Gold Thermocompression Bonding
Author: Christine Hsin-Hwa Tsau
Publisher:
Total Pages: 140
Release: 2003
Genre:
ISBN:

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Packaging is an important aspect of microelectromechanical systems (MEMS) design. As MEMS devices traverse multiple energy domains, sometimes operating in hostile conditions, the need to maintain reliability and functionality makes packaging a challenging problem. Often, the package needs to be specially designed for each device. Given the typically low volume productions, the packaging cost can often exceed the device cost. One way to lower that cost is to package at the wafer-level. This thesis explores a low temperature wafer bonding technique: thermocompression bonding. This technique relies on the applied pressure and temperature to forge a bond. The pressure brings two surfaces into close proximity while the temperature reduces the pressure requirement to deform the surface asperities. In this work, gold thin film was used to bond two silicon substrates. The thesis discusses the fabrication process, its associated challenges, and provides guidelines to achieve successful bonding. Characterization of the process focused mainly on the effects of bonding temperature (260 to 300C̊), pressure (1.25 to 120 MPa) and time (2 to 90 min). The resultant bond was quantified using a four-point bend-delamination technique. High bond toughness was obtained and the bond quality was found to improve with increases in the bond temperature and pressure. However, non-uniform bonding was observed. Using finite element analysis, correlation between the mask layout and non-uniform pressure distribution was found. The four-point bend-delamination technique was also evaluated for its effectiveness in measuring high toughness bonds. Non-ideality in the load-displacement behavior were observed due to the variation in the bond toughness. A cohesive zone model was used to model the fracture process. The finite element results showed qualitative agreement with experimental data. The results also indicated that the technique is not well suited for bonds with large variations in bond toughness.

Silicon Sensors and Actuators

Silicon Sensors and Actuators
Author: Benedetto Vigna
Publisher: Springer Nature
Total Pages: 988
Release: 2022-04-12
Genre: Technology & Engineering
ISBN: 3030801357

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This book thoroughly reviews the present knowledge on silicon micromechanical transducers and addresses emerging and future technology challenges. Readers will acquire a solid theoretical and practical background that will allow them to analyze the key performance aspects of devices, critically judge a fabrication process, and then conceive and design new ones for future applications. Envisioning a future complex versatile microsystem, the authors take inspiration from Richard Feynman’s visionary talk “There is Plenty of Room at the Bottom” to propose that the time has come to see silicon sensors as part of a “Feynman Roadmap” instead of the “More-than-Moore” technology roadmap. The sharing of the author’s industrially proven track record of development, design, and manufacturing, along with their visionary approach to the technology, will allow readers to jump ahead in their understanding of the core of the topic in a very effective way. Students, researchers, engineers, and technologists involved in silicon-based sensor and actuator research and development will find a wealth of useful and groundbreaking information in this book.

Wafer Bonding

Wafer Bonding
Author: Marin Alexe
Publisher: Springer Science & Business Media
Total Pages: 510
Release: 2013-03-09
Genre: Science
ISBN: 3662108275

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The topics include bonding-based fabrication methods of silicon-on-insulator, photonic crystals, VCSELs, SiGe-based FETs, MEMS together with hybrid integration and laser lift-off. The non-specialist will learn about the basics of wafer bonding and its various application areas, while the researcher in the field will find up-to-date information about this fast-moving area, including relevant patent information.

2012

2012
Author:
Publisher: Walter de Gruyter
Total Pages: 3064
Release: 2013-03-01
Genre: Reference
ISBN: 3110278715

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Particularly in the humanities and social sciences, festschrifts are a popular forum for discussion. The IJBF provides quick and easy general access to these important resources for scholars and students. The festschrifts are located in state and regional libraries and their bibliographic details are recorded. Since 1983, more than 659,000 articles from more than 30,500 festschrifts, published between 1977 and 2011, have been catalogued.

Semiconductor Wafer Bonding

Semiconductor Wafer Bonding
Author: H. Baumgart
Publisher: The Electrochemical Society
Total Pages: 310
Release: 2002
Genre: Technology & Engineering
ISBN: 9781566773607

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Comprehensive Materials Processing

Comprehensive Materials Processing
Author:
Publisher: Newnes
Total Pages: 5485
Release: 2014-04-07
Genre: Technology & Engineering
ISBN: 0080965334

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Comprehensive Materials Processing, Thirteen Volume Set provides students and professionals with a one-stop resource consolidating and enhancing the literature of the materials processing and manufacturing universe. It provides authoritative analysis of all processes, technologies, and techniques for converting industrial materials from a raw state into finished parts or products. Assisting scientists and engineers in the selection, design, and use of materials, whether in the lab or in industry, it matches the adaptive complexity of emergent materials and processing technologies. Extensive traditional article-level academic discussion of core theories and applications is supplemented by applied case studies and advanced multimedia features. Coverage encompasses the general categories of solidification, powder, deposition, and deformation processing, and includes discussion on plant and tool design, analysis and characterization of processing techniques, high-temperatures studies, and the influence of process scale on component characteristics and behavior. Authored and reviewed by world-class academic and industrial specialists in each subject field Practical tools such as integrated case studies, user-defined process schemata, and multimedia modeling and functionality Maximizes research efficiency by collating the most important and established information in one place with integrated applets linking to relevant outside sources

Reliability, Packaging, Testing, and Characterization of MEMS/MOEMS IV

Reliability, Packaging, Testing, and Characterization of MEMS/MOEMS IV
Author: Danelle Mary Tanner
Publisher: SPIE-International Society for Optical Engineering
Total Pages: 272
Release: 2005
Genre: Technology & Engineering
ISBN: 9780819456908

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Proceedings of SPIE present the original research papers presented at SPIE conferences and other high-quality conferences in the broad-ranging fields of optics and photonics. These books provide prompt access to the latest innovations in research and technology in their respective fields. Proceedings of SPIE are among the most cited references in patent literature.

Handbook of Wafer Bonding

Handbook of Wafer Bonding
Author: Peter Ramm
Publisher: John Wiley & Sons
Total Pages: 435
Release: 2012-02-13
Genre: Technology & Engineering
ISBN: 3527326464

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The focus behind this book on wafer bonding is the fast paced changes in the research and development in three-dimensional (3D) integration, temporary bonding and micro-electro-mechanical systems (MEMS) with new functional layers. Written by authors and edited by a team from microsystems companies and industry-near research organizations, this handbook and reference presents dependable, first-hand information on bonding technologies. Part I sorts the wafer bonding technologies into four categories: Adhesive and Anodic Bonding; Direct Wafer Bonding; Metal Bonding; and Hybrid Metal/Dielectric Bonding. Part II summarizes the key wafer bonding applications developed recently, that is, 3D integration, MEMS, and temporary bonding, to give readers a taste of the significant applications of wafer bonding technologies. This book is aimed at materials scientists, semiconductor physicists, the semiconductor industry, IT engineers, electrical engineers, and libraries.

Semiconductor Wafer Bonding 11: Science, Technology, and Applications - In Honor of Ulrich Gösele

Semiconductor Wafer Bonding 11: Science, Technology, and Applications - In Honor of Ulrich Gösele
Author: C. Colinge
Publisher: The Electrochemical Society
Total Pages: 656
Release: 2010-10
Genre: Science
ISBN: 1566778239

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Semiconductor wafer bonding continues to evolve as a crucial technology extending new integration schemes and disseminating new product architectures in such diverse areas as high quality silicon-on-insulator (SOI) materials for electronic applications, Si-Ge strained layers, Germanium-on-Insulator (GeOI), 3D device integration, Si on quartz or glass for thin film displays, compound semiconductor-on-Si heterostructures and Micro-Electro-Mechanical Systems.