Estimation of Thermal Stresses by Finite Element Analysis in a Weld Zone During Atmospheric Cooling

Estimation of Thermal Stresses by Finite Element Analysis in a Weld Zone During Atmospheric Cooling
Author: S. P. Tewari
Publisher:
Total Pages: 0
Release: 2009
Genre:
ISBN:

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Welding is globally used as the most versatile means of joining all commercial metals. In fusion welding, a weldment is locally heated by the welding heat sources. Due to the nonuniform temperature distribution during the thermal cycle, incompatible strain leads to thermal stresses, the main source of problems. Thermal stresses in the weld may lead to formation of hot cracks. Therefore, it becomes necessary to develop a model for the welding process, which would produce not only qualitative but also quantitative information on thermal stresses. In the present work, a finite element simulation of the welding process, yielding the welding induced thermal stresses in rectangular weld pool, is presented.

Finite Element Analysis of Weld Thermal Cycles Using ANSYS

Finite Element Analysis of Weld Thermal Cycles Using ANSYS
Author: G. Ravichandran
Publisher:
Total Pages: 0
Release: 2021
Genre: Science
ISBN: 9781003052128

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Finite Element Analysis of Weld Thermal Cycles Using ANSYS aims at educating a young researcher on the transient analysis of welding thermal cycles using ANSYS. It essentially deals with the methods of calculation of the arc heat in a welded component when the analysis is simplified into either a cross sectional analysis or an in-plane analysis. The book covers five different cases involving different welding processes, component geometry, size of the element and dissimilar material properties. A detailed step by step calculation is presented followed by APDL program listing and output charts from ANSYS. Features: Provides useful background information on welding processes, thermal cycles and finite element method Presents calculation procedure for determining the arc heat input in a cross sectional analysis and an in-plane analysis Enables visualization of the arc heat in a FEM model for various positions of the arc Discusses analysis of advanced cases like dissimilar welding and circumferential welding Includes step by step procedure for running the analysis with typical input APDL program listing and output charts from ANSYS.

Measurement and Finite Element Modelling of Temperatures in Welding Processes

Measurement and Finite Element Modelling of Temperatures in Welding Processes
Author: Cheng Peng Henry Tan
Publisher:
Total Pages: 0
Release: 2005
Genre:
ISBN:

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Out-of-plane welding distortion has been a persistent problem in welding industries. In order to find solutions for such a problem, substantial experimental and computer modelling work on residual stresses and out-of-plane distortion analysis need to be carried out. Such computer modelling requires the temperature fields or histories during welding as pre-requisite input which can be obtained either from actual measurement or computer simulation. The object of this thesis is to develop computational techniques which can be used to compute these temperatures. Experimental work on temperature measurement has also been carried out to provide data for the purposes of validating the computer models. A data acquisition system was successfully calibrated and used to record temperature histories of the plate during the welding process. Four experiments were carried out by joining rectangular plates of size 500 min by 250 min together with "V" weld-preparation configuration at various thicknesses. Thermocouples were affixed to the top and bottom surfaces of the specimen at locations just within or very near to the heat affected zone and at locations remote from the heat affected zone to record the temperature history during welding and cooling. Related analytical theories were studied and used to validate the finite element models. The method of superposing the effects of a number of instantaneous plane heat sources to the plates has been investigated and used successfully for the evaluation of the temperature history of the plates where the heat input varies with time. Finally, a computational technique to simulate the temperature history near to and remote from the heat source was successfully developed using ANSYS 8.0 finite element software and applied to three-dimensional transient models, three-dimensional steady state models and two-dimensional transient sectional models. All the simulated results were in good agreement with experimental measurements.

Applied mechanics reviews

Applied mechanics reviews
Author:
Publisher:
Total Pages: 400
Release: 1948
Genre: Mechanics, Applied
ISBN:

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Scientific and Technical Aerospace Reports

Scientific and Technical Aerospace Reports
Author:
Publisher:
Total Pages: 376
Release: 1995
Genre: Aeronautics
ISBN:

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Lists citations with abstracts for aerospace related reports obtained from world wide sources and announces documents that have recently been entered into the NASA Scientific and Technical Information Database.

Metals Abstracts

Metals Abstracts
Author:
Publisher:
Total Pages: 1014
Release: 1999
Genre: Metallurgy
ISBN:

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Nuclear Science Abstracts

Nuclear Science Abstracts
Author:
Publisher:
Total Pages: 1132
Release: 1973
Genre: Nuclear energy
ISBN:

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Weld Integrity and Performance

Weld Integrity and Performance
Author: Steve Lampman
Publisher: ASM International
Total Pages: 432
Release: 1997-01-01
Genre: Technology & Engineering
ISBN: 9781615032044

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Key articles from over 10 separate ASM publications are brought together as a practical reference on weld integrity crack prevention. This book thoroughly covers the essentials of weld solidification and cracking, weldability and material selection, process control and heat treatment, failure analysis, and fatigue and fracture mechanics weldments. Contents also include an appendix for quick reference of tabular data on weldability of alloys, process selection, recommended interpass and heat treatment temperatures, and qualification codes and standards.